Crystalline Solvate Forms of CFTR Potentiator Compound

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Solution Overview

Problem

Current treatments for cystic fibrosis, particularly those targeting the CFTR protein, face challenges in stabilizing and delivering effective pharmaceutical compositions that can address the defective trafficking and function of mutant CFTR proteins like ΔF508, leading to inadequate ion and fluid transport in patients.

Innovation Solution

Development of crystalline solvate forms of N-[2,4-bis(1,1-dimethylethyl)-5-hydroxyphenyl]-1,4-dihydro-4-oxoquinoline-3-carboxamide, including Forms D, E, F, G, H, I, J, K, L, M, N, O, P, Q, R, S, T, W, and Hydrate B, which are characterized by specific XRPD patterns and thermogravimetric traces, to enhance bioavailability and therapeutic efficacy as CFTR potentiators.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If crystalline solvate forms are developed to improve stability and bioavailability, then therapeutic efficacy is improved, but the complexity of the pharmaceutical composition increases

Engineering Contradiction:
ImprovestabilityVSAvoidcomplexity of pharmaceutical composition
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by developing multiple crystalline solvate forms (Forms D through T and Hydrate B) with different solvent molecules and crystalline structures. Each form represents a different physical state parameter of the same chemical compound, allowing optimization of stability and bioavailability without changing the core molecular structure. This resolves the contradiction by providing stable formulations through physical form variation rather than chemical modification.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite materials by creating crystalline solvates where the active pharmaceutical ingredient forms a composite crystal structure with various solvent molecules (acetonitrile, methylethyl ketone, isopropyl acetate, water). These composite crystalline structures combine the drug molecule with solvent molecules in specific ratios and arrangements, achieving enhanced stability and bioavailability while maintaining a defined compositional framework that manages complexity.

Inventive Principle:
Principle #40Composite materials

2Reliability

If crystalline solvate forms are developed to improve bioavailability, then therapeutic efficacy is improved, but manufacturing complexity increases

Engineering Contradiction:
ImprovebioavailabilityVSAvoidease of manufacture
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent applies preliminary action by pre-characterizing multiple crystalline solvate forms with their specific XRPD patterns, thermogravimetric traces, and stability profiles before clinical use. By establishing the characteristics of Forms D through T and Hydrate B in advance, the patent enables selection of the most manufacturable form based on predetermined data, reducing the need for extensive development work during production and simplifying the manufacturing process.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If multiple crystalline forms are developed to address defective CFTR trafficking, then therapeutic efficacy is improved, but the time required for development and characterization increases

Engineering Contradiction:
Improvetherapeutic efficacyVSAvoidtime required for development and characterization
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent applies phase transitions by utilizing different crystalline phases (Forms D through T and Hydrate B) of the same compound. Each crystalline form represents a different solid phase with distinct properties. By systematically characterizing these phase transitions and their corresponding XRPD patterns and thermogravimetric behaviors, the patent accelerates the identification of optimal therapeutic forms, reducing development time through structured phase analysis rather than trial-and-error approaches.

Inventive Principle:
Principle #36Phase transitions

Data Source

PatentUS9045425B2Solid forms of N-[2,4-bis(1,1-dimethylethyl)-5-hydroxyphenyl]-1,4-dihydro-4-oxoquinoline-3-carboxamide
Publication Date: 2015.06.02 VERTEX PHARMACEUTICALS INC
  • US9045425B2 patent drawing
  • US9045425B2 patent drawing
  • US9045425B2 patent drawing

AI summary

The present invention relates to crystalline solvate forms of N-[2,4-bis(1,1-dimethylethyl)-5-hydroxyphenyl]-1,4-dihydro-4-oxoquinoline-3-carboxamide (Compound 1) and methods for their preparation. The present invention further relates to pharmaceutical compositions comprising the crystalline solvate forms, as well as methods of treatment therewith.