Resilient Sleeve Chain Bushing for Ice-Draining Flexibility
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Solution Overview
Problem
Conventional chain constructions for conveyor systems in freezing environments suffer from ice buildup due to fluid accumulation, leading to reduced flexibility and necessitate lengthy thawing periods, disrupting production.
Innovation Solution
A chain construction with resilient sleeves and bushings that allow for continuous drainage and removal of ice and debris through a free space between the bushing and sleeve, maintaining flexibility and enabling efficient cleaning without stopping production.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Object-affected harmful factors
If apertures are provided in the bushing sidewall to drain fluids, then ice formation is reduced, but the aperture may be clogged by debris and hamper drainage
Solution Approach 1:
The drainage function is segmented from a single aperture to multiple pathways: the aperture in the bushing sidewall and the open ends of the bushing itself. This segmentation ensures that if one pathway becomes clogged, alternative pathways remain available for drainage, maintaining reliable fluid removal while preventing ice formation.
Solution Approach 2:
The drainage approach transitions from a single-point aperture drainage to a multi-dimensional drainage system where the bushing's open ends provide additional drainage dimensions. This allows fluids to escape through multiple spatial pathways, reducing the risk of complete blockage while maintaining effective drainage function.
2Ease of operation
If play is provided between chain parts to maintain flexibility, then the chain can flex properly, but liquid/water accumulates in the play space
Solution Approach 1:
The harmful liquid accumulation is extracted from the closed play spaces between chain parts by providing drainage pathways through the bushing's open ends and sidewall aperture. This allows the play to be maintained for flexibility while continuously removing accumulated liquids, preventing ice formation in the play spaces.
Solution Approach 2:
The chain construction's own movement and flexibility during operation automatically facilitate the drainage process. As the chain flexes and moves, liquids in the play spaces are naturally directed toward the drainage pathways, allowing the system to self-drain during normal operation without additional mechanisms.
3Object-affected harmful factors
If lubricant is used to fill spaces around connection pins, then fluid accumulation is prevented, but the lubricant hardens over time and leaks out
Solution Approach 1:
Instead of using lubricant to prevent fluid accumulation, the invention extracts and removes fluids through drainage pathways. This eliminates the need for lubricant filling, avoiding the problems of lubricant hardening and leakage while still preventing ice formation through active fluid removal.
Solution Approach 2:
The system accepts that some fluid accumulation may occur temporarily in play spaces but provides continuous drainage to remove these fluids. This approach replaces the need for long-lasting lubricant with a passive drainage system that continuously manages fluid presence, accepting short-term fluid accumulation that is promptly removed.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Ensures continuous production by preventing ice buildup, allowing thorough cleaning and drying of the chain, reducing downtime from hours to minutes, and enhancing flexibility for stable power transfer.
Implementation Method 1
a resilient sleeve is arranged around the chain pin, where the chain pin has a flat face along the axis, and the resilient sleeve has a corresponding flat face in engagement with the flat face of the pin
Data Source
AI summary
A chain link is provided with a bushing construction where a chain pin is used for connecting a plurality of chain links, where the chain pin is inserted through the bushing along an axis, where the bushing in a cross section orthogonal to the axis has a circular cross section and where a resilient sleeve is arranged around the chain pin, where the chain pin has a flat face along the axis, and the resilient sleeve has a corresponding flat face in engagement with the flat face of the pin, and where the outer periphery of the resilient sleeve, when mounted on the chain pin, has a non-circular cross section, such that a free space is provided between the outer periphery of the sleeve and the inside of the bushing.


