Chain-Link Converter Switching Layout for Common-Mode Current Suppression

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Solution Overview

Problem

The chain-link energy storage system faces challenges due to large common-mode currents caused by distributed capacitance between batteries and ground, leading to EMI, increased system loss, and potential damage to core insulation.

Innovation Solution

A chain-link converter is designed with a series connection of switch submodules, where the switching time of at least one submodule is extended or the frequencies are lowered, and high-frequency and low-frequency submodules are strategically placed to reduce common-mode currents.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If batteries of large volume are used in the chain-link energy storage system, then energy storage capacity is improved, but distributed capacitance to ground increases causing large common-mode current

Engineering Contradiction:
Improveenergy storage capacityVSAvoidcommon-mode current
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent changes the switching time parameter of submodules to reduce common-mode current. Specifically, at least one submodule is designed with a switching time greater than twice the switching time of other submodules, which modifies the voltage change rate and reduces the common-mode current generated by the distributed capacitance of large-volume batteries.

Inventive Principle:
Principle #35Parameter changes

2Object-generated harmful factors

If common-mode current is reduced by extending switching time, then EMI and system loss are reduced, but switching frequency is lowered

Engineering Contradiction:
Improvecommon-mode currentVSAvoidswitching frequency
Core Design Contradiction:
Object-generated harmful factorsVSSpeed

Solution Approach 1:

The patent applies local quality by making different submodules have different switching times. At least one submodule has a switching time greater than twice that of other submodules, creating local variation in switching characteristics that reduces common-mode current while maintaining overall system functionality.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent introduces asymmetry in the switching times of submodules. Instead of all submodules switching at the same frequency, at least one submodule operates at a lower switching frequency (greater than twice the switching time), creating an asymmetric switching pattern that cancels out common-mode current components.

Inventive Principle:
Principle #4Asymmetry

3Quantity of substance

If common-mode current flows through distributed capacitance, then energy storage capacity is maintained, but core insulation is damaged

Engineering Contradiction:
Improveenergy storage capacityVSAvoidcore insulation
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent changes the switching time parameter to reduce common-mode current, thereby protecting core insulation while maintaining energy storage capacity. By extending the switching time of at least one submodule to be greater than twice that of other submodules, the voltage change rate is reduced, which limits the common-mode current flowing through the distributed capacitance and prevents insulation damage.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20250030330A1Chain-link converter
Publication Date: 2025.01.23 DELTA ELECTRONICS (SHANGHAI) CO LTD
  • US20250030330A1 patent drawing
  • US20250030330A1 patent drawing
  • US20250030330A1 patent drawing

AI summary

The disclosure provides a chain-link converter, comprising: a first node; a second node; and a plurality of switch submodules, wherein the plurality of switch submodules are connected in series, and the plurality of switch submodules are electrically connected between the first node and the second node, and a switching time of at least one switch submodule is greater than the switching time of other switch submodules. The chain-link converter of the disclosure effectively suppresses the common-mode current by extending the switching time of at least one switch submodule.