Compact Chain Repair Tool with Rotatable PBR Block

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Solution Overview

Problem

Current chain repair tools are cumbersome, requiring multiple parts and confusing configurations for attaching, detaching, and riveting chain links, leading to potential misplacement of parts and user confusion during operations like breaking, pressing, and riveting.

Innovation Solution

A single, compact chain repair tool with a PBR block that allows for pressing, breaking, and riveting operations with minimal reconfiguration, featuring a tapered body bolt, domed breaking pin, and dual-sided rivet tips for both hollow nose and quad stake rivets, with clear markings and integrated storage for accessories.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional chain repair tools are used with multiple parts and configurations, then comprehensive repair functions are achieved, but device complexity and ease of operation deteriorate

Engineering Contradiction:
Improverepair functionsVSAvoidparts and configurations
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines multiple repair functions (pressing, breaking, riveting) into a single integrated tool body with a rotatable block that can be positioned in different orientations. Each orientation provides a different function, eliminating the need for multiple separate tools or complex reconfigurations while maintaining comprehensive repair capabilities

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The tool body with rotatable block serves multiple purposes: pressing side plates when block is in first orientation, breaking chains when in second orientation, and riveting when in third orientation. This universal design allows one tool to perform all necessary chain repair operations without requiring multiple specialized tools

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If traditional chain repair tools with multiple parts are used, then all repair operations can be performed, but ease of operation and reliability worsen due to part misplacement

Engineering Contradiction:
Improverepair operationsVSAvoiduser confusion
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

By merging all repair functions into a single integrated tool with a rotatable block, the patent eliminates multiple loose parts that can be misplaced. The user simply rotates the block to the appropriate orientation for the desired operation, making the tool easier to operate and more reliable

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The rotatable block provides dynamic reconfiguration of the tool's function through simple rotation rather than assembly/disassembly of multiple parts. This dynamic adjustment mechanism maintains versatility while significantly improving ease of operation and reducing user confusion

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If traditional chain repair tools are used, then comprehensive repair capabilities are achieved, but manufacturing precision and ease of manufacture worsen

Engineering Contradiction:
Improverepair capabilitiesVSAvoidtool production
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent merges multiple repair functions into a single tool body with a rotatable block, reducing the total number of parts that need to be manufactured, inventoried, and assembled. This integration simplifies manufacturing processes while maintaining comprehensive repair capabilities

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS8117819B2Vehicle chain repair device
Publication Date: 2012.02.21 MOTION PRO INC
  • US8117819B2 patent drawing
  • US8117819B2 patent drawing
  • US8117819B2 patent drawing

AI summary

A chain repairing tool, which includes a tool body and a PBR block, which is configured for pressing side plates of chain links, for breaking chain links and for riveting chain links as the PBR block is variously oriented within the tool body of the chain repairing tool. Also, a chain repairing tool, having a tool body, a body bolt, which is threadably received by the tool body, and a breaking pin where the body bolt includes a tapered passage, which guides the breaking pin. Also, the breaking pin includes a domed head. Also, a PBR block, which is configured for pressing side plates of chain links, for breaking chain links and for riveting chain links as said PBR block is variously oriented, in conjunction with a chain repairing tool.