Chain Stretch Detection via Adjacent Roller Height Differences

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Solution Overview

Problem

Existing chain stretch detection devices lack accuracy in measuring chain stretch due to structural complexities and variations in meshing heights along the chain, leading to inconsistent and unreliable stretch measurements.

Innovation Solution

A chain stretch detection device comprising a meshing height measurement device and a signal processing unit that measures and analyzes the height differences between adjacent rollers to estimate the chain stretch, ensuring accurate detection of stretch across the chain.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If meshing height measurement is performed at any position of the chain meshing with the sprocket, then measurement coverage is improved, but measurement precision deteriorates due to structural complexities and variations in meshing heights

Engineering Contradiction:
Improvemeasurement coverage rangeVSAvoidstretch measurement accuracy
Core Design Contradiction:
Area of stationary objectVSMeasurement precision

Solution Approach 1:

The patent divides the chain into multiple measurement sections, each with its own measurement point. Instead of attempting to measure the entire chain at once, the system segments the measurement task into discrete sections, allowing for more precise local measurements while maintaining comprehensive coverage through multiple segments.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies different measurement strategies to different sections of the chain based on local characteristics. Each measurement point is positioned and configured according to the specific meshing conditions at that location, accounting for variations in meshing heights and structural complexities that differ across the chain length.

Inventive Principle:
Principle #3Local quality

2Device complexity

If meshing heights are assumed to be uniformly increased when stretch occurs, then measurement simplicity is improved, but measurement precision deteriorates due to actual chain structural characteristics

Engineering Contradiction:
Improvemeasurement system simplicityVSAvoidstretch amount accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent segments the chain into multiple measurement sections with individual measurement points. This allows the system to capture local variations in meshing height changes that occur during chain stretch, rather than assuming uniform increase across the entire chain. Each segment's measurement reflects the actual local deformation characteristics.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from assuming one-dimensional uniform meshing height increase to measuring three-dimensional variations in meshing heights at multiple discrete points along the chain. This dimensional expansion allows capture of the complex spatial distribution of stretch effects that cannot be represented by a single uniform parameter.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS10710844B2Chain stretch detection device, chain stretch detection method, and passenger conveyor
Publication Date: 2020.07.14 MITSUBISHI ELECTRIC CORP
  • US10710844B2 patent drawing
  • US10710844B2 patent drawing
  • US10710844B2 patent drawing

AI summary

The chain stretch detection device is configured to detect a stretch of a chain in a power transmission device. The power transmission device includes: a driving sprocket; a driven sprocket; and a chain, which is wound around the driving sprocket and the driven sprocket, and is configured to transmit power of the driving sprocket to the driven sprocket. The chain stretch detection device includes: a meshing height measurement device configured to measure meshing heights of the chain in a range in which the driven sprocket meshes with and the chain; and a signal processing device configured to determine a height difference between adjacent rollers in the chain through use of signals acquired by the meshing height measurement device and estimate an amount of the stretch of the chain based on the determined height difference.