Motorbike Chain Tensioner With Click-Indexed Rod Alignment
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Solution Overview
Problem
Existing chain tensioning devices for motorbikes lack the ability to indicate the set tension level and require separate tools for adjustment, making it difficult to ensure equal tension on both sides of the swing arm and maintain wheel alignment.
Innovation Solution
A chain tensioning device with a rotatable tensioning rod featuring notches and spring-loaded pressure elements that provide audible clicks for precise adjustment, eliminating the need for external tools and ensuring equal tension on both sides.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Device complexity
If a simple threaded rod with adjusting nut is used for chain tensioning, then the device structure is simple, but the ability to indicate set tension level is lost and separate measuring tools are required
Solution Approach 1:
The patent implements feedback by incorporating notches on the tensioning rod that engage with spring-loaded pressure elements. As the tensioning rod is rotated to adjust chain tension, the notches provide tactile and audible feedback through the engagement/disengagement of pressure elements, allowing the user to know the exact amount of adjustment without external measuring tools.
Solution Approach 2:
The tensioning rod with notches and pressure elements serves its own measurement and indication function, eliminating the need for separate measuring tools. The device self-indicates the tension level through the click feedback mechanism, making the system self-sufficient for both adjustment and verification.
2Ease of operation
If separate adjusting devices are used on both sides of the swing arm, then each side can be adjusted independently, but it becomes impossible to ensure equal tension and wheel alignment
Solution Approach 1:
The patent divides the tensioning system into segmented notches on the tensioning rod, with each notch representing a discrete adjustment increment. This segmentation allows for precise, repeatable adjustments on both sides of the swing arm, ensuring equal tension while maintaining independent adjustability.
Solution Approach 2:
The notches are pre-positioned on the tensioning rod at specific intervals, providing predetermined adjustment positions. This preliminary action ensures that when the same number of notches are engaged on both sides, the tension is equal and the wheel remains aligned, eliminating the need for complex coordination during adjustment.
3Measurement precision
If multiple notches and spring loaded pressure elements are added to provide adjustment feedback, then the adjustment precision is improved, but the device complexity increases
Solution Approach 1:
The patent merges the measurement function and the adjustment function into a single integrated mechanism. The notches on the tensioning rod serve both to limit rotation and to provide measurement feedback through pressure element engagement, while the pressure elements themselves serve both as locking mechanisms and as indicators. This merging achieves precise measurement without proportionally increasing complexity.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables accurate and tool-free adjustment of chain tension, maintaining wheel alignment and preventing slackening, while being operable in dirty conditions and sealed for durability.
Implementation Method 1
the passage comprises a spring loaded pressure element, wherein said pressure element is at least partly received in the at least one notch when the notch and the passage are aligned
Implementation Method 2
the recess for receiving at least a part of a tensioning rod comprises a seal, preferably an annular seal around the tensioning rod and sealing the rod against an inner wall of the recess
Data Source
Figure 1~2
Figure 3~5
Figure 6~7
AI summary
The invention relates to a chain tensioning device for an apparatus comprising a chain driven wheel, comprising a body with a first through hole for receiving an axis of the chain driven wheel, the body further comprising a recess for receiving at least a part of a tensioning rod, said recess being substantially perpendicular with respect to said through hole, said tensioning rod being rotatable along its longitudinal axis within said recess, characterized in that the tensioning rod comprises at least one notch in its outer circumference which can be aligned with a passage in the body, and wherein the passage comprises a spring loaded pressure element, wherein said pressure element is at least partly received in the notch when the notch and the passage are aligned. The invention also relates to a motorbike with a chain driven wheel, comprising a device according to any of claims 1-13 at its swing arm.