Bicycle Chain Tensioner Dynamo for Self-Powered Electrical Components

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Solution Overview

Problem

Bicycles equipped with electrical components require a reliable power source, but existing solutions like batteries or wheel hub generators may not be sufficient to sustain continuous operation of electrically controlled shifting systems.

Innovation Solution

A bicycle chain tensioner device comprising a base member, pulley, and electrical storage unit, where the pulley includes a dynamo that generates electrical energy as it is rotated by the bicycle chain, storing this energy for use in electrical components such as internally geared hubs and computer units.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a battery is used as a power source for electrical components, then the electrical components can operate, but the battery requires periodic replacement or recharging which interrupts operation

Engineering Contradiction:
Improvecontinuous operation of electrical componentsVSAvoidoperational duration before battery replacement
Core Design Contradiction:
ReliabilityVSDuration of action of moving object

Solution Approach 1:

The chain tensioner device generates its own electrical energy through the dynamo during normal chain operation, making the system self-sustaining without external battery replacement or recharging. The tensioner leverages the existing chain movement to produce electricity, converting a passive mechanical component into an active power-generating system.

Inventive Principle:
Principle #25Self-service

2Use of energy by moving object

If a wheel hub generator is used as a power source, then electrical energy can be generated, but the device complexity increases

Engineering Contradiction:
Improveelectrical energy generationVSAvoidcomplexity of power generation system
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent combines the chain tensioner mechanism with a dynamo to create a single integrated component that performs both chain tensioning and electrical energy generation. This eliminates the need for a separate wheel hub generator, reducing overall system complexity while maintaining power generation capability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The chain tensioner device is designed to perform multiple functions: it maintains proper chain tension and simultaneously generates electrical energy. This multi-functionality eliminates the need for dedicated separate systems for each function, simplifying the overall bicycle electrical power system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If additional power sources are added to sustain electrical components, then continuous operation is achieved, but the device complexity increases

Engineering Contradiction:
Improvesustainability of electrical component operationVSAvoidnumber of power source components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The chain tensioner device generates its own electrical energy through the dynamo during normal chain operation, making the system self-sustaining without external battery replacement or recharging. The tensioner leverages the existing chain movement to produce electricity, converting a passive mechanical component into an active power-generating system.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Provides a self-sustaining power source for electrical bicycle components, enabling continuous operation of systems like internally geared hubs and computer units without the need for additional batteries or wheel hub generators, enhancing the efficiency and reliability of electrical bicycle systems.

Implementation Method 1

The pulley includes a dynamo that generates electrical energy in response to the pulley being rotated by a bicycle chain

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS10220913B2Bicycle chain tensioner device
Publication Date: 2019.03.05 SHIMANO INC
  • US10220913B2 patent drawing
  • US10220913B2 patent drawing
  • US10220913B2 patent drawing

AI summary

A bicycle chain tensioner device is basically provided with a base member, a pulley and an electrical storage unit. The pulley is supported by the base member. The pulley includes a dynamo that generates electrical energy in response to the pulley being rotated by a bicycle chain. The electrical storage unit is disposed on the base member and electrically coupled to the dynamo to store electrical energy generated by the dynamo.