Chain Tensioner Spring Locking for Pin-Free Assembly

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Solution Overview

Problem

Existing chain tensioners require a stopper pin to manage the biasing force of a torsion coil spring during assembly, which can lead to assembly issues and potential engine problems if not properly managed.

Innovation Solution

A chain tensioner design that applies the biasing force of a torsion coil spring to a lever without using a stopper pin, utilizing a locking and pressing mechanism to release the biasing force automatically during assembly, ensuring proper tension application to the chain.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a stopper pin is used to manage the biasing force of the torsion coil spring during assembly, then assembly can be controlled, but the device complexity increases and potential engine problems occur if the stopper pin is not properly managed

Engineering Contradiction:
Improveassembly reliabilityVSAvoidassembly procedure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention extracts and eliminates the stopper pin from the assembly process. Instead of using a separate stopper pin component, the patent designs the torsion coil spring with an integrated locking structure where the spring's own ends engage with each other to maintain the compressed state during assembly, removing the need for external pin components and simplifying the overall assembly procedure.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent merges the function of the stopper pin into the torsion coil spring structure itself. The spring ends are designed to lock together, combining the spring's biasing function with its own locking mechanism, thereby eliminating the need for a separate stopper pin component and reducing device complexity.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If the biasing force of the torsion coil spring is applied during assembly, then proper tension is maintained, but assembly becomes troublesome and damage may occur

Engineering Contradiction:
Improvechain tensioning reliabilityVSAvoidassembly ease
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent applies preliminary action by pre-compressing the torsion coil spring during manufacturing and locking its ends together in this compressed state. This allows the spring to be assembled in a controlled, low-energy state without applying full biasing force to the chain, making assembly easier while preventing damage. The full tension is then activated automatically after assembly is complete.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention introduces dynamics by designing a transition mechanism where the torsion coil spring transitions from a locked, compressed state during assembly to an unlocked, active state after assembly. The spring ends are initially engaged to maintain compression without applying force to the chain, then automatically disengage to apply the full biasing force, allowing the system to adapt its state based on the assembly phase.

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If a stopper pin is used to cancel the biasing force, then assembly is facilitated, but the stopper pin becomes unnecessary and may cause engine troubles if dropped

Engineering Contradiction:
Improveassembly operation easeVSAvoidstopper pin dropping hazard
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The invention extracts and eliminates the stopper pin component entirely from the system. Instead of using a separate pin that needs to be inserted and later removed, the torsion coil spring is designed with self-locking ends that maintain the compressed state during assembly and then automatically unlock, eliminating the source of the dropping hazard entirely.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent applies self-service by designing the torsion coil spring to automatically manage its own locking and unlocking without requiring external stopper pins. The spring ends engage with each other to maintain compression during assembly, then automatically disengage to activate the biasing force, making the system self-regulating and eliminating components that could cause harm.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design eliminates the need for a stopper pin, preventing assembly errors and ensuring reliable tensioning of the chain, thereby reducing the risk of engine troubles and ensuring consistent operation.

Implementation Method 1

a torsion coil spring (10) including a coil portion (18) fitting into the boss portion (15), a fixed-side support arm (17) extending from one end of the coil portion, and a lever-side support arm (19) extending from the other end of the coil portion

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS11988282B2Chain tensioner
Publication Date: 2024.05.21 DAIDO KOGYO CO LTD
  • US11988282B2 patent drawing
  • US11988282B2 patent drawing
  • US11988282B2 patent drawing

AI summary

A fixed-side support arm (17) of a torsion coil spring (10) is provided with a locking portion (17a) and a pressing portion (17c). The locking portion (17a) is housed in a recessed spring housing portion (22) provided in a lever (9), and an engaging portion (22a) abuts against the locking portion (17a) to lock a biasing force of the spring. A pressing force (F) is applied to the pressing portion (17c) to remove the locking portion (17a) from the spring housing portion (22), thereby releasing the locking by the engaging portion (22a).