Chain Wheel Valve Lockout Device with Nested Lid and Pin

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing devices for locking out chain wheel operated valves are cumbersome and inefficient, making it difficult to secure and contain the chain, especially when valves are located overhead, posing a risk of accidental activation of power sources.

Innovation Solution

A compact lockout device with a body, pivotally attached lid, and a downwardly extending pin that secures the chain loop, combined with a closure mechanism for positive locking and optional features like apertures for drainage and a handle for ease of use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If existing chain locking devices are used to secure the chain loop, then the chain can be locked out, but the devices are large and cumbersome

Engineering Contradiction:
Improvechain lockout securityVSAvoidlocking device size
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs a nested structure where the chain containment wall receives and secures the chain loop within its interior volume. The lid then covers the opening to enclose the chain, creating a compact nested arrangement that provides secure lockout without requiring large or cumbersome external structures.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Device complexity

If the chain loop is left unsecured, then the device remains simple and accessible, but accidental activation of power sources can occur

Engineering Contradiction:
Improvelocking mechanism simplicityVSAvoidaccidental activation risk
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The patent implements preliminary locking action by providing a pre-configured containment structure with a lid and closure mechanism. The worker can simply place the chain loop within the containment wall and secure the lid, creating a preliminary lockout state before work begins. This preliminary action prevents accidental activation without requiring complex additional mechanisms.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS9422751B1Lockout device for a chain wheel operated valve
Publication Date: 2016.08.23 ROTO HAMMER IND INC
  • US9422751B1 patent drawing
  • US9422751B1 patent drawing
  • US9422751B1 patent drawing

AI summary

The lockout device has a body with one or more continuous sidewalls, an open end and a bottom defining an interior volume. It also has a lid pivotally attached to at least one of the sidewalls and moveable between an open and closed position. The lid is located to cover at least a portion of the open end of the body when in the closed position. The device also has a closure mechanism capable of holding the lid in a closed position. A pin extends at a downward angle from one of the side across a gap in the lid.