Office Chair Backrest Lever Mechanism for Compact Force Adjustment

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Solution Overview

Problem

Existing adjusting mechanisms for office chair backrests require significant force and installation space to set the restoring force, and often result in an unfavorable force ratio across different user weights, leading to incorrect setting and increased complexity.

Innovation Solution

An adjusting mechanism with a pivotable lever and adjustable bearing points, where the spring element's force is transmitted through a pivotable lever connecting the front bearing pin to a joint pin, allowing for variable active lever length adjustment without requiring a gear mechanism, thus reducing installation height and enabling rapid, force-efficient adjustments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the prestress of a spring is set manually via an actuating element, then the restoring force can be adjusted, but a very great force is required and a complicated step-up means is needed

Engineering Contradiction:
Improverestoring force adjustmentVSAvoidstep-up means complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

A lever is introduced as an intermediary mechanical element between the adjustment means and the spring assembly. The lever amplifies the adjustment force through its mechanical advantage, allowing small forces applied at one end to produce large forces at the other end where the spring prestress is modified. This eliminates the need for complicated step-up means while maintaining the ability to adjust restoring force for different user weights.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If the spring-assembly arrangement is configured to be pivotable, then the articulation points are changed and restoring force can be adjusted, but a relatively large amount of installation space is required

Engineering Contradiction:
Improverestoring force adjustmentVSAvoidinstallation space
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

Instead of pivoting the entire spring-assembly arrangement in a way that requires large radial space, the adjustment is achieved by moving the spring assembly along a linear guide in a constrained direction. This transforms the movement from a multi-dimensional pivot to a one-dimensional linear adjustment, significantly reducing the installation space required while still allowing articulation point changes for restoring force adjustment.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Adaptability or versatility

If the active lever length is changed by adjusting a roller along surfaces, then different restoring forces are achieved, but the mechanism requires large installation space and complex guidance

Engineering Contradiction:
Improverestoring force adjustmentVSAvoidguidance mechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The complex dual-surface roller guidance mechanism is replaced by extracting only the essential function needed: linear movement of the spring assembly along a single guide surface. The lever provides the mechanical advantage, making elaborate guidance systems unnecessary. This simplification reduces both the installation space and the complexity of the guidance mechanism while maintaining the ability to adjust active lever length for different restoring forces.

Inventive Principle:
Principle #2Taking out (Extraction)

4Adaptability or versatility

If the point of action of the spring element is adjusted to change active lever length, then restoring force is modified, but the vertical spacing between upper end of support column and seat support increases

Engineering Contradiction:
Improverestoring force adjustmentVSAvoidvertical spacing
Core Design Contradiction:
Adaptability or versatilityVSLength of moving object

Solution Approach 1:

The system employs a dynamic lever mechanism that can change its effective length and orientation during operation. As the spring assembly is adjusted vertically along the guide, the lever rotates and changes its configuration, allowing the point of action of the spring element to be modified without requiring a proportional increase in the vertical spacing between the support column and seat support. This dynamic adaptation maintains compact overall dimensions while providing restoring force adjustment.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution reduces the installation space required, allows for easy manual adjustment with minimal effort, and maintains a consistent restoring force across different user weights, ensuring correct setting and comfort.

Implementation Method 1

a spring element 18, via which a restoring force is exerted on the backrest support 8 in such a way that the backrest support 8 is moved via the restoring force into an initial position

Methodology Applied
Scientific EffectSpring: Spring

Implementation Method 2

The restoring force which acts on the backrest support is transmitted with the aid of a pivotable lever from the bearing pin to a joint pin of the synchronous mechanism

Methodology Applied
Scientific EffectLever: Lever

Data Source

PatentUS9265348B2Adjusting mechanism for setting a restoring force which acts on a backrest of a chair, and office chair having an adjusting mechanism of this type
Publication Date: 2016.02.23 HAWORTH INC
  • US9265348B2 patent drawing
  • US9265348B2 patent drawing
  • US9265348B2 patent drawing

AI summary

The adjusting mechanism serves for the weight-dependent setting of a restoring force which acts on a backrest (4) of an office chair which is configured with a synchronous mechanism. The synchronous mechanism comprises a support (12), a seat support (10) and a backrest support (8) which are connected to one another via joint pins (A1-A4), the restoring force being exerted via a spring element (18). In order to achieve as flat a design as possible, the restoring force is transmitted with the aid of a pivotable lever (16) via a front bearing pin (L1) to a first front joint pin (A1), an active lever length (h) which can be varied with the aid of an adjusting element (20) being defined by the spacing between the bearing pin (L1) and the second front joint pin (A2). A weight setting is made possible by the variation of the active lever length (h).