Chalcohalide Solid Electrolytes for Fast Ion Transport and Stability

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Solution Overview

Problem

Existing superionic solid electrolytes face challenges in achieving high ionic conductivity and stability, limiting their practical application in all-solid-state batteries due to synthesis difficulties and safety issues associated with liquid electrolytes.

Innovation Solution

Development of chalcohalide solid electrolytes with a general formula AaMbNcXdYeSf, synthesized via a cost-effective one-step mechanochemical approach, offering high ionic conductivity and stability suitable for large-scale energy storage applications.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If ternary halide electrolytes (LiAlCl4, NaAlCl4) are used in liquid or molten state, then fast ion transport and low cost are achieved, but safety issues arise

Engineering Contradiction:
Improveion transport speedVSAvoidsafety issues
Core Design Contradiction:
SpeedVSObject-affected harmful factors

Solution Approach 1:

The patent transforms the electrolyte from liquid/molten phase to solid phase by incorporating sulfur into the halide structure, creating solid chalcohalide electrolytes. This phase transition eliminates the safety hazards of liquid electrolytes while preserving fast ion transport properties through the solid-state structure.

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The patent creates composite solid electrolytes by combining halide components (AlCl4-) with sulfur components (Sx2-), forming chalcohalide compounds with formula AaMbNcXdYeSf. This composite structure integrates the advantages of both halide fast ion transport and solid-state safety.

Inventive Principle:
Principle #40Composite materials

2Speed

If computational predictions for doped LiAlCl4 are followed, then improved ionic conductivity is expected, but synthesis becomes unachievable due to thermodynamic considerations

Engineering Contradiction:
Improveionic conductivityVSAvoidsynthesis feasibility
Core Design Contradiction:
SpeedVSEase of manufacture

Solution Approach 1:

The patent changes the compositional parameters by introducing sulfur into the halide structure, creating a new class of chalcohalide electrolytes. This parameter change enables synthesis under achievable thermodynamic conditions while achieving the desired high ionic conductivity that pure doping approaches could not attain.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces conventional thermal synthesis methods with mechanochemical synthesis (ball milling). This substitution eliminates the need for high-temperature heating steps that create thermodynamic barriers, enabling successful synthesis of materials with high ionic conductivity that were previously unachievable.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of manufacture

If one-step mechanochemical synthesis is used, then extra heating step is removed and synthesis is simplified, but ionic conductivity of the resulting SE remains significantly low

Engineering Contradiction:
Improvesynthesis simplicityVSAvoidionic conductivity
Core Design Contradiction:
Ease of manufactureVSSpeed

Solution Approach 1:

The patent designs composite chalcohalide electrolytes with specific stoichiometries (e.g., Li2AlCl3S, Li4AlCl3S2) that combine halide and sulfur components in optimized ratios. This composite approach maintains the simplicity of one-step mechanochemical synthesis while achieving high ionic conductivity through proper compositional design.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent optimizes the local chemical environment within the chalcohalide structure by controlling the distribution and coordination of sulfur and halide ions. This local quality optimization creates favorable conditions for fast ion transport while maintaining the simplicity of the synthesis process.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The chalcohalide electrolytes exhibit high ionic conductivity and stability, enabling efficient energy storage in solid-state batteries, addressing the limitations of previous electrolytes and enhancing their practical application.

Implementation Method 1

a one-step synthesis approach that uses mechanochemistry is beneficial as it can remove the extra heating step

Methodology Applied
Scientific EffectMechanochemistry:

Data Source

PatentUS12565428B2Solid electrolytes and methods for making the same
Publication Date: 2026.03.03 FLORIDA STATE UNIV RES FOUND INC
  • US12565428B2 patent drawing
  • US12565428B2 patent drawing
  • US12565428B2 patent drawing

AI summary

In accordance with the purpose(s) of the present disclosure, as embodied and broadly described herein, the disclosure, in one aspect, relates to solid chalcohalide electrolytes and the efficient synthesis of solid chalcohalide electrolytes. The electrolytes have the general formula AaMbNcXdYeSf and have relatively high ionic conductivity. The electrolytes can be a component of different types of batteries. The process of synthesizing the electrolytes can be done with cost-effective materials, which is useful for scaling-up production of batteries such as all-solid-state batteries.