Chamber architecture for cooling devices

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Solution Overview

Problem

Current cooling solutions for mobile devices, such as smartphones and tablets, are inadequate in addressing the heat dissipation needs of high-performance processors, leading to throttling and reduced performance due to insufficient heat transfer and noise from electric fans.

Innovation Solution

A piezoelectric cooling system utilizing a MEMS-based chamber with a piezoelectric cooling element, an array of orifices, and valves that creates vibrational motion to increase or decrease chamber volume, allowing fluid to escape or enter, efficiently dissipating heat through high-speed fluid flow without noise.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If electric fans are used for cooling, then heat dissipation is improved, but device size increases and noise is generated

Engineering Contradiction:
Improveheat dissipationVSAvoidnoise
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The patent replaces the mechanical fan system with a piezoelectric-based acoustic wave generation system. The piezoelectric element converts electrical energy directly into mechanical vibrations that generate acoustic waves in the fluid, eliminating the need for rotating mechanical components and thereby eliminating noise while maintaining cooling effectiveness.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the operating parameters from continuous rotational motion (fan) to high-frequency ultrasonic vibrations (piezoelectric element). By operating at frequencies above human hearing threshold (ultrasonic range), the system achieves effective fluid agitation and heat transfer without generating audible noise.

Inventive Principle:
Principle #35Parameter changes

2Temperature

If electric fans are used for cooling, then heat dissipation is improved, but device size increases

Engineering Contradiction:
Improveheat dissipationVSAvoiddevice size
Core Design Contradiction:
TemperatureVSVolume of moving object

Solution Approach 1:

The patent replaces the bulky mechanical fan assembly with a compact piezoelectric element integrated into the chamber structure. The piezoelectric element requires minimal space and can be fabricated using MEMS techniques, dramatically reducing the overall device volume while maintaining effective cooling capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent transitions from a three-dimensional rotating fan structure to a planar piezoelectric element that generates acoustic waves propagating through the fluid volume. This dimensional transformation allows for much more compact device architecture while maintaining effective heat dissipation throughout the fluid medium.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Temperature

If throttling is applied to reduce heat, then heat generation is reduced, but processor speed decreases

Engineering Contradiction:
Improveheat generationVSAvoidprocessor speed
Core Design Contradiction:
TemperatureVSProductivity

Solution Approach 1:

The patent introduces an acoustic wave field as an intermediary between the heat source and heat dissipation mechanism. The piezoelectric element generates acoustic waves that agitate the fluid, enhancing convective heat transfer and enabling effective cooling without requiring processor throttling, thus maintaining full processing performance.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Temperature

If heat spreaders or heat pipes are used, then heat transfer is improved, but cooling effectiveness is insufficient for high-performance devices

Engineering Contradiction:
Improveheat transferVSAvoidcooling effectiveness
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent employs mechanical vibrations in the form of ultrasonic acoustic waves generated by the piezoelectric element. These vibrations create intense fluid mixing and disrupt thermal boundary layers, achieving heat transfer coefficients far superior to passive heat spreaders and heat pipes, thereby providing reliable cooling for high-performance processors.

Inventive Principle:
Principle #18Mechanical vibration

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The piezoelectric cooling system effectively dissipates heat, allowing devices to operate at higher speeds for longer periods with improved performance and reduced power consumption, suitable for small form factors like mobile devices.

Implementation Method 1

A vibrational motion of the piezoelectric cooling element causes an increase or decrease in the chamber volume as the piezoelectric cooling element is deformed

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

The piezoelectric cooling element is in contact with a heat-generating structure to be cooled

Methodology Applied
Scientific EffectMechanocaloric effect: Mechanocaloric Effect

Data Source

PatentUS11456234B2Chamber architecture for cooling devices
Publication Date: 2022.09.27 FRORE SYSTEMS INC
  • US11456234B2 patent drawing
  • US11456234B2 patent drawing
  • US11456234B2 patent drawing

AI summary

A piezoelectric cooling chamber and method for providing the cooling system are described. The cooling chamber includes a piezoelectric cooling element, an array of orifices and a valve. A vibrational motion of the piezoelectric cooling element causes an increase or decrease in a chamber volume as the piezoelectric cooling element is deformed. The array of orifices is distributed on at least one surface of the chamber. The orifices allow escape of fluid from within the chamber during the decrease in the chamber volume in response to the vibration of the piezoelectric element. The valve is configured to admit fluid into the chamber when the chamber volume increases and to substantially prevent fluid from exiting the chamber through the valve when the chamber volume decreases.