Channel-Section Glazing Assembly for Thin Triple-Glazed Insulation

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Solution Overview

Problem

Existing triple glazed windows with channel-section glazing elements suffer from limited transparency and thickness, and there is a need for improved energy performance and simplified production/installation in glazing applications.

Innovation Solution

A glazing unit comprising first and second channel-section glazing elements with an inner glazing element positioned between them, where the inner element's edge portion is compressed to form a seal and enhance thermal insulation, using materials like polyvinyl chloride, silicone rubber, or fibre insulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If traditional triple glazed windows with planar glass sheets are used, then structural simplicity is maintained, but energy performance and thermal insulation are insufficient

Engineering Contradiction:
Improveenergy performanceVSAvoidglazing structure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The glazing is divided into multiple functional layers: outer channel-section glazing element, inner glazing element, and inner channel-section glazing element. Each layer serves specific functions - the outer element provides structural integrity and weather resistance, the inner element provides thermal insulation, and the innermost element provides additional protection and aesthetics. This segmentation allows optimization of each layer for its specific purpose, improving overall energy performance while maintaining manageable complexity through modular design.

Inventive Principle:
Principle #1Segmentation

2Stability of the object's composition

If channel-section glazing elements with flanges are used, then structural stability is improved, but visible transparency is reduced due to the profiled configuration

Engineering Contradiction:
Improvestructural stabilityVSAvoidvisible transparency
Core Design Contradiction:
Stability of the object's compositionVSIllumination intensity

Solution Approach 1:

The channel-section glazing elements feature flanges at specific locations (lateral edges) rather than throughout the entire structure. The flanges are positioned only where structural support and sealing are needed, while the central portions of the glazing elements maintain maximum transparency. This localized application of structural features allows the glazing to achieve stability where required without compromising optical performance in the viewing areas.

Inventive Principle:
Principle #3Local quality

3Loss of energy

If thick facades with multiple U-sections are used, then thermal insulation is improved, but the overall thickness of the glazing unit increases

Engineering Contradiction:
Improvethermal insulationVSAvoidglazing unit thickness
Core Design Contradiction:
Loss of energyVSLength of stationary object

Solution Approach 1:

The inner glazing element is nested within the cavity formed by the outer and inner channel-section glazing elements. The flanges of the channel-section elements interlock and nest together, creating a compact multi-layer structure. This nesting arrangement allows multiple functional layers to be integrated within a reduced overall thickness compared to traditional separate insulation panels, achieving improved thermal insulation without proportionally increasing the glazing unit thickness.

Inventive Principle:
Principle #7Nested doll (Nesting)

4Loss of energy

If complex multi-component glazing systems are used, then energy performance is improved, but production and installation complexity increases

Engineering Contradiction:
Improveenergy performanceVSAvoidproduction and installation simplicity
Core Design Contradiction:
Loss of energyVSEase of manufacture

Solution Approach 1:

The channel-section glazing elements serve multiple functions simultaneously: they provide structural support, create sealing cavities, offer thermal insulation through the nested inner element, and maintain weather resistance. The flanges are designed to perform both structural connection and sealing functions. This multi-functionality reduces the need for separate components, simplifying both production and installation while maintaining high energy performance.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Improves thermal insulation and energy performance while allowing for easier installation and retrofitting into existing systems, maintaining transparency.

Implementation Method 1

the first portion of the first edge portion of the inner glazing element is compressed by the end of the first flange of the first channel-section glazing element being positioned relative to the web of the second channel-section glazing element to form the first space

Methodology Applied
Scientific EffectCompression: Compression

Data Source

PatentUS20260034769A1Glazing comprising a first and second channel-section glazing element
Publication Date: 2026.02.05 BAUGLASINDUSTRIE GMBH
  • US20260034769A1 patent drawing
  • US20260034769A1 patent drawing
  • US20260034769A1 patent drawing

AI summary

Glazings including first and second channel-section glazing elements arranged to define a cavity in which an inner glazing element is located are described. An end of a first flange of the first channel-section glazing element is spaced apart from a web of the second channel-section glazing element by a first space. The inner glazing element includes a central portion, a first edge portion running along a first side of the central portion, and a second edge portion running along a second opposite side of the central portion. A first portion of the first edge portion is positioned in the first space and is compressed by the end of the first flange of the first channel-section glazing element being positioned relative to the web of the second channel-section glazing element to form the first space.