Barbecue grill and smoker

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Solution Overview

Problem

Charcoal-fueled grills are less convenient and more difficult to control compared to gas-fueled grills, lacking precise venting and temperature control, which hinders optimal cooking performance.

Innovation Solution

A charcoal-fueled barbecue grill with a duct system featuring 'volcanoes' and adjustable vent tubes for precise airflow control, a rear stabilizer for stability, an ash evacuation system, quick-release shelving, and modular configurations for versatile use, including dual-zone cooking and portability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If charcoal-fueled grills use simple venting systems, then they maintain structural simplicity, but they lack precise temperature and airflow control

Engineering Contradiction:
Improvetemperature control precisionVSAvoidventing system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The venting system is segmented into multiple independent components: primary vents at the bottom, secondary vents in the lid, and adjustable air intake tubes. Each segment can be controlled independently to achieve precise temperature and airflow management without requiring an overly complex integrated system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The venting system incorporates dynamic adjustability through movable vent tubes that can be rotated to different positions, adjustable lid vents with varying opening degrees, and removable air intake tubes. This dynamic control allows users to precisely regulate airflow and temperature in response to cooking needs without permanent complex structures.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If charcoal-fueled grills use fixed configurations, then they maintain structural simplicity, but they lack adaptability for different cooking styles and settings

Engineering Contradiction:
Improvecooking configuration adaptabilityVSAvoidmodular component complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The grill incorporates universal components that serve multiple functions: the adjustable vent tubes function as both air intake controls and structural supports; the lid serves as both a cover and a mounting surface for secondary vents; the grill grate can be removed and repositioned. This multi-functionality provides cooking configuration adaptability without requiring separate specialized components for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The grill features dynamic reconfigurability through removable and adjustable components. The air intake tubes can be inserted or removed, the vent tubes can be repositioned, and the grill grate can be taken out for cleaning or reconfiguration. These dynamic elements enable the grill to adapt to different cooking styles (direct grilling, indirect smoking, dual-zone cooking) without permanent complex modular attachments.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The grill provides enhanced control over cooking temperatures and airflow, making low-and-slow, hot-and-fast, and dual-zone cooking more efficient and convenient, while being portable and adaptable for various settings.

Implementation Method 1

vents that may be opened or closed to varying degrees in order to control the burn rate of the charcoal, and thus control the cooking temperature within the grill

Methodology Applied
Scientific EffectAirflow control:

Implementation Method 2

charcoal-fueled grills produce foods with a more desirable taste due to the unique smoke flavors imparted to the food during cooking

Methodology Applied
Scientific EffectCombustion: Combustion

Implementation Method 3

a lid to hold in smoke and help prevent 'flare-ups' from grease dripping onto the charcoal

Methodology Applied
Scientific EffectSmoke containment:

Data Source

PatentUS11439275B2Barbecue grill and smoker
Publication Date: 2022.09.13 PORTABLE KITCHENS INC
  • US11439275B2 patent drawing
  • US11439275B2 patent drawing
  • US11439275B2 patent drawing

AI summary

A charcoal-fueled barbecue grill and smoker includes a duct system with “volcanoes” on the inside of the lower grill chamber that match holes in a tube fitted to the lower grill chamber, such that a turning of the tube provides precise venting and temperature control during cooking. A rear stabilizer attached to the lower grill chamber allows the grill to be used either with or without a stand, preventing the grill from toppling over when the lid is opened. The grill may include one or more removable shelves. An ash evacuation system includes a frusto-conical ash bucket that attaches at a hole in the lower grill chamber and held in place by the rear stabilizer using an ash bucket hanger.