Charcoal Paint and Diatomaceous Earth Construction Method

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Solution Overview

Problem

Existing construction methods fail to provide a comfortable living environment by not effectively controlling humidity, odors, and volatile organic compounds in spaces like living rooms and bedrooms, leading to potential health issues such as sick building syndrome.

Innovation Solution

A construction method involving the application of charcoal paint on floors, walls, and ceilings, arrangement of Obi-sugi flooring members, application of diatomaceous earth on walls, and spraying of an antioxidant aqueous solution to control humidity, purify air, and eliminate odors, while providing insulation and antibacterial effects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If conventional construction materials and methods are used, then construction cost and time are controlled, but the indoor environment becomes unhealthy with high levels of volatile organic compounds, mold growth, and poor humidity control

Engineering Contradiction:
Improveindoor environmental qualityVSAvoidconstruction process complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The construction process is divided into distinct sequential steps: charcoal paint application, Obi-sugi flooring arrangement, diatomaceous earth application, and antioxidant spraying. Each step addresses specific environmental concerns independently, allowing systematic improvement of indoor air quality, humidity control, and mold prevention without overwhelming complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention combines multiple natural materials with complementary functions: charcoal paint for VOC absorption, Obi-sugi wood for humidity regulation, diatomaceous earth for mold inhibition, and antioxidant solution for overall environmental enhancement. This composite approach creates synergistic effects that significantly improve indoor environment while using naturally decomposable materials

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If charcoal paint, Obi-sugi flooring, diatomaceous earth, and antioxidant solutions are applied, then a healthy and comfortable indoor environment is achieved, but the construction process becomes more complex and time-consuming

Engineering Contradiction:
Improvevolatile organic compounds and mold controlVSAvoidconstruction time
Core Design Contradiction:
Object-affected harmful factorsVSLoss of time

Solution Approach 1:

Charcoal paint is applied to walls and ceilings before installing flooring, and diatomaceous earth is applied to walls before final finishing. These preliminary actions ensure that VOC absorption and mold prevention mechanisms are in place before occupants move in, maximizing health benefits from the outset

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The charcoal paint, Obi-sugi flooring, and diatomaceous earth create a self-regulating environment that automatically controls humidity levels and absorbs VOCs without requiring active maintenance or additional energy input, reducing long-term time investment

Inventive Principle:
Principle #25Self-service

3Reliability

If natural materials like charcoal paint and diatomaceous earth are used, then health risks are reduced, but the durability and maintenance requirements become uncertain

Engineering Contradiction:
Improvehealth safetyVSAvoidmaterial durability
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The charcoal is converted into paint form with specific particle size distributions (0.1-10 μm) optimized for air purification efficiency. The diatomaceous earth is applied at controlled thicknesses (0.1-1mm) to ensure both mold prevention and breathability. These parameter optimizations maintain natural material benefits while enhancing performance reliability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The charcoal paint continuously absorbs VOCs, the Obi-sugi flooring continuously regulates humidity through its natural properties, and the diatomaceous earth continuously prevents mold growth. This continuous passive action ensures sustained health protection without requiring periodic replacement or maintenance interventions

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method creates a comfortable and healthy indoor environment by controlling humidity, removing volatile organic compounds, and preventing mold growth, thereby reducing health risks and enhancing relaxation and safety.

Implementation Method 1

a charcoal paint application step in which a charcoal paint is applied to at least one of a floor, a wall, and a ceiling within a construction target room

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

a diatomaceous earth application step in which diatomaceous earth is applied to the wall of the room

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 3

a spraying step in which an antioxidant aqueous solution is sprayed on at least one of the floor on which the flooring members are arranged, the wall to which the diatomaceous earth is applied and the ceiling to which the charcoal paint is applied

Methodology Applied
Scientific EffectOxidation: Oxidation

Data Source

PatentUS10577773B2Construction method
Publication Date: 2020.03.03 WASEDA HOUSE CO
  • US10577773B2 patent drawing
  • US10577773B2 patent drawing
  • US10577773B2 patent drawing

AI summary

A construction method includes a charcoal paint application step in which a charcoal paint is applied to at least one of a floor, a wall, and a ceiling within a construction target room; an arrangement step in which flooring members made of Obi-sugi are arranged on the floor of the room; a diatomaceous earth application step in which diatomaceous earth is applied to the wall of the room; and a spraying step in which an antioxidant aqueous solution is sprayed on at least one of the floor on which the flooring members are arranged, the wall to which the diatomaceous earth is applied and the ceiling to which the charcoal paint is applied.