Charcot Foot Fixation With Modular Rod-Plate and Weight-Bearing Sole

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Solution Overview

Problem

Existing treatments for Charcot foot deformity lack customized patient solutions that integrate internal and external fixation systems and provide a weight-bearing platform, complicating post-surgical mobility.

Innovation Solution

A fixation system combining internal and external fixation systems, including a rod-plate system and a shaft system, with modular components and a weight-bearing sole, allowing for customizable and stable bone alignment and support.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If general internal fixation systems (screws, plates, bolts, nails) are used to correct Charcot foot deformities, then bone alignment can be achieved, but the system lacks customization for individual patient needs and does not provide integrated external fixation support

Engineering Contradiction:
Improvecustomization for patient needsVSAvoidintegration of internal and external fixation systems
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The fixation system combines multiple fixation methods (internal fixation with screws/plates and external fixation with frames/pins) into a single integrated system that can address diverse patient needs. The system allows simultaneous use of internal and external fixation components to correct deformities while providing customizable support based on individual patient requirements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The fixation system is divided into separate modular components including internal fixation elements (screws, plates, rods) and external fixation elements (frames, pins, wires). These segmented components can be selectively assembled and configured to match specific patient anatomies and injury patterns, enabling customization without requiring a completely new design for each case.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If external fixation systems with frames, pins, and wires are used for Charcot foot correction, then external support and alignment can be provided, but the system does not enable early weight-bearing mobility

Engineering Contradiction:
Improvepost-surgical mobilityVSAvoidconstruction of customized patient solution
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The system merges internal fixation components with external fixation components into an integrated construct. The internal fixation provides stable bone-to-bone contact and load transfer, while the external fixation provides additional support and alignment. This combination enables early weight-bearing mobility by distributing mechanical loads across both internal and external structures, reducing the burden on any single component.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If internal and external fixation systems are integrated for customized patient solutions, then comprehensive bone alignment and support can be achieved, but the device complexity and construction difficulty increase

Engineering Contradiction:
Improvebone alignment and immobilizationVSAvoidintegration of fixation systems
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The fixation system is designed with pre-configured components and standardized interfaces that allow for preliminary assembly and planning before surgery. Internal and external fixation elements are designed to work together with predetermined attachment points and alignment features, reducing the complexity of intraoperative integration and enabling reliable bone alignment through pre-planned constructive approaches.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12396757B2Implants and methods for treating Charcot foot and other conditions
Publication Date: 2025.08.26 BESPA GLOBAL LLC
  • US12396757B2 patent drawing
  • US12396757B2 patent drawing
  • US12396757B2 patent drawing

AI summary

A fixation system for immobilizing a skeletal structure is provided. It includes an internal fixation system having a rod-plate subsystem, a shaft subsystem, and a midfoot plate subsystem. It further includes an external fixation system adapted to connect to the internal fixation system and having a sole that provides a weight-bearing platform underneath a patient's foot to enable a patient to walk with the fixation system.