Charge Capacity Estimation for Electric Storage Devices

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Solution Overview

Problem

Existing charge capacity estimation systems for electric storage devices, such as rechargeable batteries, fail to accurately reflect the charged electric quantity during repeated charging and discharging operations, leading to inaccurate remaining capacity calculations.

Innovation Solution

A charge capacity parameter estimation system that includes charging/discharging state detection means and estimation means, which controls the generated voltage of a power generator to accurately estimate the actual charge capacity of an electric storage device by adjusting the charge capacity parameter through charging and discharging operations, and uses a correlation model based on voltage detection during zero current conditions to improve estimation accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the remaining capacity is calculated by setting it to the initial value (100%) and subtracting the dropped amount caused by discharging operations, then the calculation method is simple, but the charged electric quantity cannot be accurately reflected during repeated charging and discharging operations

Engineering Contradiction:
Improvesimplicity of calculation methodVSAvoidaccuracy of remaining capacity calculation
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The system continuously monitors the charging/discharging state and compares the actual state with the estimated charge capacity parameter. When a discrepancy is detected (actual charging state contradicts the estimate during discharging operation), the system provides feedback to correct the parameter, ensuring accurate reflection of charged electric quantity through iterative refinement

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs preliminary estimation of the charge capacity parameter based on discharging operation data before actual charging occurs. This preliminary estimate is then refined through feedback when charging state is detected, allowing the system to proactively prepare accurate capacity information while maintaining computational simplicity

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If the charge capacity parameter is frequently adjusted to improve estimation accuracy, then the estimation precision improves, but the system complexity increases

Engineering Contradiction:
Improveaccuracy of charge capacity estimationVSAvoidcomplexity of control system
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system changes the charge capacity parameter based on detected charging/discharging states and contradictions between actual and estimated states. By adjusting only the necessary parameters (charge capacity parameter and correction value) based on simple state detection, the system achieves improved estimation accuracy without requiring complex system architecture

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system uses its own operational data (charging/discharging state detection) to automatically adjust and refine the charge capacity parameter without external intervention. This self-correcting mechanism improves estimation accuracy while maintaining system simplicity, as the system serves its own calibration needs using existing sensors and controllers

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS8994324B2Charge capacity parameter estimation system of electric storage device
Publication Date: 2015.03.31 HONDA MOTOR CO LTD
  • US8994324B2 patent drawing
  • US8994324B2 patent drawing
  • US8994324B2 patent drawing

AI summary

A charge capacity parameter estimation system for an electric storage device capable of charging and discharging is provided, which can accurately estimate a charge capacity parameter indicative of a charge capacity of the electric storage device. The charge capacity parameter estimation system for a battery includes an ECU and a sensor unit. The ECU estimates that an actual charge capacity of the electric storage device is less than an estimated charge capacity, when a charging state of the electric storage device is detected, in a case where a generated voltage of a power generator is controlled such that the battery executes a discharging operation to an auxiliary equipment.