Charge Carrier Lifetime Determination Using Control Substrate

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Solution Overview

Problem

Current methods for determining the volume lifetime of charge carriers in semiconductor substrates are complex, hazardous, and require specific passivation processes, making them unsuitable for standard thickness substrates and incompatible with the photovoltaic industry's requirements.

Innovation Solution

A method involving the use of passivated sample substrates with characterized recombination rates, utilizing a control substrate with known volume lifetime to determine the volume lifetime of the sample substrate without removing or replacing passivation structures, allowing for measurement at any time after passivation, and applicable to substrates with standard thicknesses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional passivation methods using hydrofluoric acid are used to measure volume lifetime, then the measurement accuracy is improved, but the process complexity and safety hazards increase significantly

Engineering Contradiction:
Improvevolume lifetime measurement accuracyVSAvoidpassivation process complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent uses a disposable control substrate with pre-formed passivation structures instead of requiring complex passivation processes on measurement substrates. The control substrate is used once to characterize the passivation structure and then discarded, eliminating the need for hazardous chemical passivation steps in subsequent measurements while maintaining measurement accuracy.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent creates a copy of the passivation structure on a control substrate that can be characterized separately. By measuring the effective lifetime on the control substrate with known volume lifetime, the recombination rate of the passivation structure is determined and can be applied to measure volume lifetime on measurement substrates without direct passivation, thus simplifying the measurement process.

Inventive Principle:
Principle #26Copying

2Reliability

If substrates are thinned to measure volume lifetime using traditional methods, then the measurement reliability is improved, but the substrate thickness requirement becomes incompatible with standard photovoltaic industry specifications

Engineering Contradiction:
Improvevolume lifetime measurement reliabilityVSAvoidsubstrate thickness
Core Design Contradiction:
ReliabilityVSLength of moving object

Solution Approach 1:

The patent transfers the measurement function to a control substrate with known properties. By characterizing the passivation structure on the control substrate and using it to determine the recombination rate, the method enables volume lifetime measurement on standard-thickness substrates without requiring substrate thinning, thus maintaining both reliability and compatibility with industry standards.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent changes the measurement approach from direct measurement on thinned substrates to indirect measurement using effective lifetime on passivated substrates with known recombination rates. This parameter transformation allows volume lifetime to be determined from effective lifetime measurements on substrates of any thickness, eliminating the thinning requirement.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If immediate measurement after illumination is performed to reduce passivation degradation, then the measurement precision is improved, but the device complexity and operational difficulty increase

Engineering Contradiction:
Improveeffective lifetime measurement precisionVSAvoidmeasurement operation simplicity
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent performs preliminary characterization of the passivation structure on a control substrate to determine its recombination rate before using it for measurements. This preliminary action creates a reference that can be used for subsequent measurements without time constraints, eliminating the need for immediate measurement after illumination and simplifying the operational procedure.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables simple, rapid, and safe determination of volume lifetime, compatible with standard substrate thicknesses, and compatible with the photovoltaic industry's processes, reducing complexity and hazards associated with hazardous passivating solutions.

Implementation Method 1

supplying a passivated sample substrate with means of a first passivation structure arranged on a first face of the sample substrate and a second passivation structure arranged on a second face of the sample substrate

Methodology Applied
Scientific EffectSurface passivation:

Implementation Method 2

The effective lifetime of charge carriers is measured by decay of the photoconductance signal

Methodology Applied
Scientific EffectPhotoconductivity: Photoconductivity

Data Source

PatentEP4016596A1Method for determining the bulk carrier lifetime for a substrate and associated device
Publication Date: 2022.06.22 COMMISSARIAT A LENERGIE ATOMIQUE ET AUX ENERGIES ALTERNATIVES
  • EP4016596A1 patent drawingFigure 1
  • EP4016596A1 patent drawingFigure 2~3
  • EP4016596A1 patent drawingFigure 4~6

AI summary

One aspect of the invention relates to a method for determining (100) the volumetric lifetime of charge carriers of a sample substrate (1) passivated by means of passivation structures, comprising: - a step of characterizing (110) a recombination rate (S) associated with the passivation structures from a control substrate (2) passivated by means of the passivation structures and having a known volumetric lifetime of charge carriers; - a step of measuring (122) the effective lifetime of charge carriers (τ1) of the sample substrate (1); - a step of determining (123) the volumetric lifetime of charge carriers of the sample substrate (1) from the effective lifetime of charge carriers (τ1) and the recombination rate (S) associated with the passivation structures.