Charge Control Circuit for Measuring Apparatus Power Stability

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Solution Overview

Problem

Conventional small-size displacement measuring apparatuses face power insufficiency during data transfer due to high power consumption, leading to potential system downtime when illuminance is low, as the power from solar cells may not be sufficient.

Innovation Solution

A measuring apparatus with a charge control circuit that utilizes the dedicated interface for power sourcing, allowing the charging element to be charged both by a solar cell and the external device, ensuring stable power supply through voltage detection and switching mechanisms, even in low illuminance conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of information

If data transfer is carried out using the dedicated interface, then the measurement result can be output externally and subjected to arithmetic processing, but the power consumed for data transfer becomes not smaller than the power consumed for measurement operation

Engineering Contradiction:
Improvedata transfer capabilityVSAvoidpower consumption
Core Design Contradiction:
Loss of informationVSUse of energy by moving object

Solution Approach 1:

The patent applies preliminary action by charging the capacitor in advance during periods when data is not being transmitted. The charge control circuit monitors the capacitor voltage and performs charging operations during idle periods, ensuring sufficient power is stored before high-power data transfer operations begin. This prevents power deficiency during actual data transmission while maintaining the ability to transfer data externally.

Inventive Principle:
Principle #10Preliminary action

2Adaptability or versatility

If a solar cell is used to power the measuring apparatus, then battery replacement is unnecessary, but the power from the solar cell becomes insufficient when illuminance is low, causing system down

Engineering Contradiction:
Improvepower independenceVSAvoidsystem availability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent implements beforehand cushioning by using the capacitor to store electrical energy in advance during periods of sufficient illuminance or when external power is available. This stored energy acts as a cushion that ensures continuous operation during low illuminance conditions or when the solar cell cannot meet the power demands of data transfer operations, thereby preventing system shutdown and maintaining reliability.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Power

If the charging element is charged continuously, then sufficient power is available, but the charging element may be overcharged when not needed, wasting energy

Engineering Contradiction:
Improvepower availabilityVSAvoidenergy waste
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The patent employs feedback control through the charge control circuit, which continuously monitors the voltage of the capacitor (charging element). When the capacitor voltage reaches a predetermined threshold indicating sufficient charge, the charge control circuit automatically stops the charging operation. This feedback mechanism prevents overcharging and energy waste while ensuring the capacitor is charged to the necessary level for reliable operation during high-power data transfer periods.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration ensures reliable data transfer and measurement operations by maintaining a stable power supply, preventing system downtime even in low illuminance environments.

Implementation Method 1

a solar cell (21) for charging the capacitor (22)

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Implementation Method 2

the open-drain output terminals of the output circuit being used as the input terminals thereof

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS8441253B2Measuring apparatus having charge control circuit
Publication Date: 2013.05.14 MITUTOYO CORP
  • US8441253B2 patent drawing
  • US8441253B2 patent drawing
  • US8441253B2 patent drawing

AI summary

A measuring apparatus includes: a measuring circuit configured to carry out predetermined processing for the measurement result of an object to be measured; a communication control circuit configured to generate output data to be output externally depending on the processing result of the measuring circuit; a power source circuit having a charging element configured to supply power to the measuring circuit and the communication control circuit; an output circuit having open-drain output terminals configured to externally output the output data generated in the communication control circuit; and a charge control circuit configured to charge the charging element at the timing when the output data is not output externally, the open-drain output terminals of the output circuit being used as the input terminals thereof.