Charge Transport Layer Composition for High-Speed Ghosting Suppression

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Solution Overview

Problem

Conventional electrophotographic photosensitive members fail to sufficiently suppress ghosting in high-speed processes due to the retention of holes in the charge transporting layer, which is exacerbated by the spatial arrangement and energetic disorder of the charge transporting substance, leading to image quality degradation.

Innovation Solution

The use of a charge transporting layer comprising compounds represented by formulas (A-1), (A-2), and optionally (A-3), which have similar HOMO levels and are bonded by non-conjugate bonds, expanding the molecular skeletons to form hole paths and minimize energetic hindrance, thereby suppressing ghosting.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional charge transporting substances are used, then the electrophotographic photosensitive member can be manufactured with standard materials, but ghosting occurs due to carrier retention during high-speed processes

Engineering Contradiction:
Improveprocess speedVSAvoidghosting
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the molecular structure parameters of the charge transporting substance by introducing specific substituents (e.g., triphenylene groups, pyrene groups) and adjusting molecular weight and HOMO levels to optimize carrier transport properties for high-speed operation without ghosting

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite charge transporting substances combining multiple functional groups and molecular structures (e.g., diphenylbenzidine derivatives combined with triphenylene or pyrene groups) to achieve both high-speed carrier transport and suppressed carrier retention

Inventive Principle:
Principle #40Composite materials

2Reliability

If charge transporting substances with low-energy HOMO levels are used, then carrier transport can be achieved, but holes are trapped and ghosting increases

Engineering Contradiction:
Improvecarrier transportVSAvoidcarrier retention
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent precisely adjusts the HOMO energy levels of the charge transporting substance to be within a specific range (e.g., -4.0 eV to -5.0 eV) to ensure efficient carrier transport while preventing hole trapping, thereby eliminating ghosting without sacrificing transport reliability

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If the charge transporting layer uses standard materials, then manufacturing is simple, but image quality degrades at high process speeds

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidimage quality
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent modifies the molecular parameters of the charge transporting substance (such as introducing rigid aromatic groups like triphenylene or pyrene) to enhance carrier transport efficiency and reduce retention, thereby maintaining image quality at high speeds while keeping the manufacturing process relatively simple

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution effectively suppresses ghosting in high-speed processes by ensuring efficient hole transport and reducing retention, enhancing image quality and process stability.

Implementation Method 1

a charge transporting layer that can suppress trapping sites of holes and does not interfere with transfer of holes

Methodology Applied
Scientific EffectCharge transport: Conduction (electrical)

Implementation Method 2

rapidly extracts holes generated from a charge generating substance

Methodology Applied
Scientific EffectCharge generation: Photoelectric Effect

Data Source

PatentUS12619171B2Electrophotographic photosensitive member, process cartridge and electrophotographic apparatus
Publication Date: 2026.05.05 CANON KK
  • US12619171B2 patent drawing
  • US12619171B2 patent drawing
  • US12619171B2 patent drawing

AI summary

An electrophotographic photosensitive member including: a support, a charge generating layer, and a charge transporting layer in this order, wherein the charge transporting layer contains: a compound represented by the formula (A-1), and at least one selected from the group consisting of a compound represented by the formula (A-2) and a compound represented by the formula (A-3).