Charge Transport Material for Stackable OLED Hole Layers

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Solution Overview

Problem

The challenge in manufacturing high-performance organic light-emitting devices lies in forming a stacked structure of a hole transport layer and an emission layer without using crosslinking reactions, which often introduces impurities and structural defects, reducing device efficiency and lifespan.

Innovation Solution

A charge transport material represented by Formula 1 is used, which allows for stackability without crosslinking, featuring a specific molecular structure that balances solubility in solvents for wet methods and stability in film states, preventing impurity incorporation and enhancing hole transportability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a crosslinking compound is used in a hole transport layer to achieve insolubilization, then the hole transport layer becomes insoluble in the emission layer solution, but impurities and structural defects are generated, deteriorating device efficiency and reducing lifespan

Engineering Contradiction:
Improveinsolubilization of hole transport layerVSAvoidimpurities and structural defects
Core Design Contradiction:
Stability of the object's compositionVSObject-generated harmful factors

Solution Approach 1:

The patent extracts and removes the harmful crosslinking reaction step from the manufacturing process. Instead of using crosslinking compounds that generate impurities and defects, the invention employs a hole transport material with specific molecular structure (Formula 1) that inherently provides insolubilization capability without requiring crosslinking, thereby eliminating the source of impurities and structural defects

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the molecular structure parameters of the hole transport material by designing compounds with specific substituents (Ar1, L1-L3, G1, G2, A groups) and molecular weight ranges (2,000-20,000). These parameter changes enable the material to achieve both solubility during deposition and insolubilization in the final state, replacing the need for crosslinking reactions

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If a crosslinking reaction is used to form the hole transport layer, then the layer achieves structural stability, but the device efficiency is deteriorated and lifespan is reduced due to impurity incorporation

Engineering Contradiction:
Improvestructural stability of hole transport layerVSAvoiddevice efficiency and lifespan
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The patent employs low-molecular-weight compounds (molecular weight 2,000-20,000) that can be easily synthesized and purified. These compounds serve as disposable precursors that form the stable hole transport layer through simple deposition and drying processes, avoiding the need for complex crosslinking reactions that introduce long-term reliability issues

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent creates a composite molecular structure combining hydrophilic groups (for solubility during processing) and hydrophobic aromatic groups (for insolubilization and stability). This composite structure enables the material to achieve both processability and structural stability without crosslinking, thereby maintaining high device efficiency and lifespan

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS11043639B2Charge transport material, composition including the charge transport material, and organic light-emitting device including the composition
Publication Date: 2021.06.22 SAMSUNG ELECTRONICS CO LTD
  • US11043639B2 patent drawing
  • US11043639B2 patent drawing
  • US11043639B2 patent drawing

AI summary

Provided are a charge transport material represented by Formula 1, a composition including the charge transport material, and an organic light-emitting device including the composition