Charged-Particle Beam Displacement Detection With Radial Rails

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Solution Overview

Problem

Charged particle beam systems suffer from lateral positional drift, leading to beam misalignment and poor performance, which conventional techniques like raster beam scanning and mapping are inefficient in detecting and correcting.

Innovation Solution

A lateral beam shift detector for charged particle microscopes, comprising an aperture and radially extending rails or plates, detects beam displacement by collecting charged particles or secondary electrons, allowing for efficient alignment of the beam before or during imaging.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional raster beam scanning and mapping techniques are used to detect beam misalignment, then beam alignment can be detected, but the detection process is inefficient and time-consuming

Engineering Contradiction:
Improvebeam alignment detection accuracyVSAvoiddetection time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The detector is divided into multiple discrete rails or segments arranged radially around the aperture. Each rail independently detects charged particles in its specific angular range, allowing parallel measurement of beam position across different sectors simultaneously, thus enabling fast and accurate beam alignment detection without time-consuming scanning

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent replaces the mechanical raster scanning system with a stationary detector comprising multiple rails that simultaneously detect beam position. Instead of mechanically moving the beam or detector to map alignment, the system uses multiple fixed detection elements that provide instantaneous position information through electronic signal processing

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If beam alignment is corrected by interrupting imaging or processing, then proper alignment can be achieved, but productivity is reduced

Engineering Contradiction:
Improvebeam alignment accuracyVSAvoidimaging productivity
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The detector operates continuously during imaging and processing without interruption. The multiple rails provide ongoing beam position monitoring, allowing alignment corrections to be made while maintaining continuous imaging or processing operations, thus preserving productivity while ensuring beam alignment accuracy

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The system provides real-time feedback on beam position through the multiple rails detecting charged particles simultaneously. This continuous feedback enables dynamic alignment adjustments during imaging or processing operations, maintaining proper beam alignment without interrupting the useful work being performed

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The detector enables time-efficient detection and correction of lateral beam displacement, improving beam alignment without interrupting imaging or processing, and can be integrated into charged particle microscopes for real-time monitoring and adjustment.

Implementation Method 1

a plurality of rails arranged in a first plane extending radially outward from the aperture, wherein each of the plurality of rails is configured to detect charged particles from the charged particle beam

Methodology Applied
Scientific EffectCharged particle detection: Ionisation

Data Source

PatentUS12411099B2Systems and methods for detecting beam displacement
Publication Date: 2025.09.09 FEI CO
  • US12411099B2 patent drawing
  • US12411099B2 patent drawing
  • US12411099B2 patent drawing

AI summary

Detectors, systems, and methods for detecting lateral beam displacement for a beam microscopy system are described herein. In one aspect, a detector can include an aperture for allowing a charged particle beam passing through the detector and irradiating a sample; and a plurality of rails arranged in a first plane extending radially outward from the aperture, wherein each of the plurality of rails is configured to detect charged particles from the charged particle beam before irradiating the sample.