Charged Emitter Immobilization in OLEDs via Electrostatic Polymer Bonding

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Solution Overview

Problem

Existing OLED emitter materials face challenges with low thermal stability, chemical instability to water and oxygen, short lifetime, and difficulties in synthetic accessibility and manufacturing reproducibility, particularly for charged metal complexes that are non-volatile and prone to crystallisation/salt formation during wet-chemical application.

Innovation Solution

The use of charged emitters bonded to an oppositely charged polymeric matrix through electrostatic interactions, which immobilizes the emitters and restricts their mobility, allowing for their use in OLED devices while avoiding volatility and crystallisation issues.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If charged metal complexes are used as emitter materials in OLEDs, then emission quantum yields are significantly improved, but thermal stability and chemical stability to water and oxygen deteriorate

Engineering Contradiction:
Improveemission quantum yieldVSAvoidthermal and chemical stability
Core Design Contradiction:
Use of energy by moving objectVSStability of the object's composition

Solution Approach 1:

The patent combines charged metal complex emitters with organic substrates to form composite emitter layers. The organic substrate acts as a stabilizing matrix that protects the charged metal complexes from degradation while maintaining their high emission quantum yields. This composite structure allows the device to benefit from both the high efficiency of charged emitters and the stability of organic materials.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If charged metal complexes are applied by wet-chemical processes, then manufacturing flexibility is improved, but crystallisation and salt formation occur causing device reliability to deteriorate

Engineering Contradiction:
Improvemanufacturing flexibilityVSAvoiddevice reliability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent modifies the chemical parameters of the wet-chemical application process, including solvent selection, concentration control, and drying conditions, to prevent crystallisation and salt formation of charged metal complexes. By optimizing these parameters, the emitter layer can be successfully applied using wet-chemical methods while maintaining device reliability and avoiding degradation from crystallisation.

Inventive Principle:
Principle #35Parameter changes

3Use of energy by moving object

If charged emitter molecules are used, then emission quantum yields are improved, but ion migration in electric field occurs causing potential ratio stability to deteriorate

Engineering Contradiction:
Improveemission quantum yieldVSAvoidpotential ratio stability
Core Design Contradiction:
Use of energy by moving objectVSStability of the object's composition

Solution Approach 1:

The patent creates a localized structure where charged emitter molecules are embedded within organic substrate matrices. This local organization restricts the mobility of ions in the electric field while maintaining the high emission quantum yields of the charged emitters. The organic substrate provides a stabilizing environment that prevents large-scale ion migration that would otherwise disrupt potential ratios.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the thermal and chemical stability of charged emitters, improves their synthetic accessibility, and extends their lifetime, enabling their effective use in OLEDs with improved reproducibility and emission quantum yields.

Implementation Method 1

charged emitters and an oppositely charged polymeric matrix, which interact with one another through electrostatic forces

Methodology Applied
Scientific EffectElectrostatic interaction: Electrostatics

Data Source

PatentUS8766238B2Polymeric anions/cations
Publication Date: 2014.07.01 MERCK PATENT GMBH
  • US8766238B2 patent drawing
  • US8766238B2 patent drawing
  • US8766238B2 patent drawing

AI summary

The present invention relates to light-emitting devices and in particular organic light-emitting devices (OLEDs). In particular, the invention relates to emitter materials in which charged metal complexes are bonded to a polymer by electrostatic interactions.