Charged Particle Beam Imaging via Alternating Focused and Defocused Scan Lines

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current charged particle beam imaging systems face challenges in regulating sample surface charging, which can distort images due to initial or varying surface charging, and existing methods like pre-scan and post-scan techniques or using a flood gun are inefficient in maintaining uniform charging, especially for large imaging areas.

Innovation Solution

The method involves using a charged particle beam imaging system with a control module that selectively defocuses a charged particle beam probe to regulate sample surface charging by adjusting the condenser lens module, objective lens module, and sample stage, allowing for alternating focused and defocused scans to induce specific charging conditions, enhancing, mitigating, or reversing previous charging.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a focused charged particle beam probe is used for imaging, then image resolution is improved, but surface charging distortion increases

Engineering Contradiction:
Improveimage resolutionVSAvoidsurface charging distortion
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The imaging process is divided into multiple scan lines with alternating focus states. Some scan lines are focused for high-resolution imaging while others are defocused for charging regulation, segmenting the function across different scan lines rather than requiring a single beam state

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The method employs periodic alternation between focused and defocused beam states across successive scan lines. This periodic switching allows the system to repeatedly cycle between high-resolution imaging and charging regulation, maintaining overall image quality while controlling surface charging effects

Inventive Principle:
Principle #19Periodic action

2Stability of the object's composition

If pre-scan or post-scan methods are used to regulate surface charging, then charging uniformity is improved, but imaging time increases

Engineering Contradiction:
Improvecharging uniformityVSAvoidimaging time
Core Design Contradiction:
Stability of the object's compositionVSLoss of time

Solution Approach 1:

The method merges the imaging function and charging regulation function into a single integrated process. By combining focused scan lines (for imaging) and defocused scan lines (for charging regulation) into one alternating sequence, the system eliminates the need for separate pre-scan or post-scan regulation steps

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

Charging regulation is performed continuously throughout the imaging process rather than as a separate preliminary or follow-up step. The alternating scan lines ensure that charging control is maintained continuously as imaging progresses, preventing charge accumulation without interrupting the imaging workflow

Inventive Principle:
Principle #20Continuity of useful action

3Stability of the object's composition

If a flood gun is used to scan the entire imaging area for charging regulation, then surface charging control is improved, but processing time increases significantly

Engineering Contradiction:
Improvesurface charging controlVSAvoidprocessing time
Core Design Contradiction:
Stability of the object's compositionVSProductivity

Solution Approach 1:

Instead of uniformly scanning the entire imaging area with a flood gun, the method applies defocused charging regulation only to specific scan lines interspersed among focused imaging scan lines. This localized approach provides charging control where needed while maintaining high productivity for the overall imaging process

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The method uses partial action by applying charging regulation to only some scan lines rather than all scan lines or using a separate comprehensive flood gun scan. This partial application of defocused beams provides sufficient charging control to prevent distortion while minimizing the time penalty

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively improves image quality by maintaining optimal surface charging conditions during imaging, reducing distortion and ensuring consistent image quality across large areas without prolonged charging regulation times.

Implementation Method 1

scanning a sample surface in at least one first scan line using a first charged particle beam probe; scanning the sample surface in at least one second scan line using a second charged particle beam probe

Methodology Applied
Scientific EffectCharged particle beam bombardment: Electron Beam

Implementation Method 2

The first charged particle beam induces a first charging condition on the sample surface; the second charged particle beam induces a second charging condition on the sample surface

Methodology Applied
Scientific EffectSurface charging: Electrostatic Induction

Implementation Method 3

One of the first and second charged particle beam probe is selected to be defocused. An image of the sample is selectively formed from the first, second and third scan lines

Methodology Applied
Scientific EffectElectromagnetic lens focusing: Electromagnetic Induction

Data Source

PatentUS7884334B2Charged particle beam imaging method and system thereof
Publication Date: 2011.02.08 ASML NETHERLANDS BV
  • US7884334B2 patent drawing
  • US7884334B2 patent drawing
  • US7884334B2 patent drawing

AI summary

The method includes scanning a sample in at least one first scan line using a first charged particle beam probe; scanning the sample in at least one second scan line using a second charged particle beam probe, and scanning the sample in at least one third scan line using the first charged particle beam probe. The first or second charged particle beam probe is defocused by a control module of the imaging system through adjusting a condenser lens module, an objective lens module, a sample stage of the imaging system, or their combination. An image of the sample is selectively formed from the first, second and third scan lines. The first and the second charged particle beams induce a first charging condition and a second charging condition on the sample surface respectively. The second charging condition can enhance, mitigate, eliminate, reverse or have no effect on the first charging condition.