Charged Particle Beam System Multi-Beam Segmentation

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Solution Overview

Problem

Current multi beam charged particle beam systems face challenges in effectively arranging particle optical components to separate and focus charged particle beamlets, and in providing an efficient projection and detection system for secondary charged particle beamlets produced from interaction products.

Innovation Solution

The system includes a charged particle source, a multi beam generator to create spatially separated charged particle beamlets, an objective lens to focus these beamlets into distinct regions, and a projection and detection system with individual detectors and magnetic field lenses to image interaction products, utilizing a combination of energy filters, magnetic and electrostatic lenses, and aberration correction elements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If multiple charged particle beamlets are generated and focused onto a sample, then productivity is improved through parallel processing, but device complexity increases due to the need for multiple particle optical components and beam control systems

Engineering Contradiction:
Improveparallel processing capabilityVSAvoidparticle optical components arrangement
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system segments the charged particle beam into multiple spatially separated beamlets using a multi-beam generator, allowing parallel processing of different sample regions. Each beamlet can be independently controlled and focused, enabling simultaneous analysis of multiple areas while maintaining manageable complexity through modular beam control

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a field lens system that operates in the angular dimension of phase space to control beamlet trajectories. By manipulating the angular distribution of particles through field lenses, the system achieves precise spatial separation and focusing of multiple beamlets without requiring proportionally more complex optical components

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If interaction products from multiple beamlets are detected simultaneously, then measurement precision is improved through parallel detection, but crosstalk between detection regions increases

Engineering Contradiction:
Improvedetection accuracyVSAvoidcrosstalk between detection regions
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The detection system is segmented into multiple independent detection regions, each associated with a specific beamlet impact area on the sample. This spatial segmentation allows simultaneous detection of interaction products from different beamlets while preventing crosstalk through physical or magnetic isolation of detection channels

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Field lenses act as intermediary optical elements that guide interaction products (secondary particles) from specific beamlet impact regions to corresponding detection regions. These lenses create distinct phase space trajectories that prevent mixing of signals from different beamlets, eliminating crosstalk while enabling parallel detection

Inventive Principle:
Principle #24Intermediary (Mediator)

3Manufacturing precision

If field lenses are used to control charged particle beamlets, then manufacturing precision is improved through better beam focusing, but device complexity increases due to additional optical components

Engineering Contradiction:
Improvebeam focusing accuracyVSAvoidoptical components
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The field lens system is designed to perform multiple functions: focusing individual beamlets, separating beamlets in space, and guiding interaction products to detectors. This multi-functionality reduces the need for separate components for each task, achieving high focusing precision without proportionally increasing device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The field lenses utilize adjustable magnetic or electrostatic field parameters to dynamically control beamlet trajectories and focusing. By changing field strength and distribution parameters rather than physically reconfiguring optical components, the system achieves precise beam control with simpler hardware

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the separation and focusing of charged particle beamlets, improves the imaging of interaction products, and reduces crosstalk between detection regions, leading to more accurate and efficient detection of secondary charged particles.

Implementation Method 1

a charged particle source configured to generate a first charged particle beam

Methodology Applied
Scientific EffectCharged particle emission: Thermionic Emission

Implementation Method 2

a multi beam generator configured to generate a plurality of charged particle beamlets from an incoming first charged particle beam. Each individual beamlet of the plurality of charged particle beamlets thereby is spatially separated from other beamlets

Methodology Applied
Scientific EffectSpatial separation of charged particles: Electrostatic Lens

Implementation Method 3

an objective lens configured to focus incoming charged particle beamlets in a first plane in a manner that a first region in which a first individual beamlet of the plurality of charged particle beamlets impinges in the first plane is spatially separated from a second region

Methodology Applied
Scientific EffectElectromagnetic focusing: Magnetic Field

Implementation Method 4

the projection system is configured to image interaction products leaving the first region within the first plane due to impinging charged particles onto a first one of the plurality of individual detectors

Methodology Applied
Scientific EffectElectromagnetic projection: Electrostatic Lens

Implementation Method 5

a combination of energy filters, magnetic and electrostatic lenses

Methodology Applied
Scientific EffectMagnetic field interaction with charged particles: Lorentz Force

Data Source

PatentUS11562881B2Charged particle beam system
Publication Date: 2023.01.24 CARL ZEISS MULTISEM GMBH
  • US11562881B2 patent drawing
  • US11562881B2 patent drawing
  • US11562881B2 patent drawing

AI summary

A charged particle beam system includes a charged particle source that generates a first charged particle beam and a multi beam generator that generates a plurality of charged particle beamlets from an incoming first charged particle beam. Each individual beamlet is spatially separated from other beamlets. The charged particle beam system also includes an objective lens that focuses incoming charged particle beamlets in a first plane so that a first region in which a first individual beamlet impinges in the first plane is spatially separated from a second region in which a second individual beamlet impinges in the first plane. The charged particle beam system also includes a projection system and a detector system including a plurality of individual detectors. The projection system images interaction products leaving the first region within the first plane due to impinging charged particles onto a first detector and images interaction products leaving the second region in the first plane onto a second detector.