Integrated Charged Particle Lens for Low-Energy SEM Aberration Control

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Solution Overview

Problem

Existing scanning electron microscopes (SEMs) face challenges with misalignment of electrostatic and magnetic lenses, leading to increased aberrations and deteriorated image resolution, particularly at low electron energies.

Innovation Solution

A charged particle lens is designed with a unified electrostatic and magnetic lens, integrated into a single physical element, eliminating the need for alignment and minimizing parasitic aberrations by generating both fields simultaneously within a single pole piece.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If separate electrostatic and magnetic lenses are used in series, then each lens can provide its focusing effect, but misalignment between the lenses occurs leading to increased aberrations

Engineering Contradiction:
Improveimage resolutionVSAvoidlens alignment complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines separate electrostatic and magnetic lenses into a single integrated lens assembly. The electrostatic lens and magnetic lens are merged into one physical unit with shared components, eliminating the alignment issues between separate lenses while maintaining both focusing effects simultaneously.

Inventive Principle:
Principle #5Merging (Combining)

2Measurement precision

If the electrostatic lens is positioned closer to the sample, then optical properties are improved, but the lens creates a convergent effect that changes electron energy

Engineering Contradiction:
Improveoptical propertiesVSAvoidelectron energy
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The integrated lens combines the electrostatic and magnetic focusing functions into a single unit positioned close to the sample. This allows the electrostatic field to provide strong focusing (improving optical properties) while the magnetic field simultaneously acts to minimize energy changes and optical aberrations, resolving the contradiction between positioning and energy conservation.

Inventive Principle:
Principle #5Merging (Combining)

3Measurement precision

If a compound lens with both electrostatic and magnetic components is used, then image resolution is improved, but the device complexity increases

Engineering Contradiction:
Improveimage resolutionVSAvoidlens structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent merges the electrostatic lens and magnetic lens into a single integrated assembly sharing common components such as the first pole piece, second pole piece, and lens coil. This unified structure provides compound lens functionality (improved image resolution) while reducing overall device complexity compared to having separate electrostatic and magnetic lens assemblies.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The integrated lens provides improved image resolution and reduced aberrations by positioning the magnetic and electrostatic fields closer to the sample, enhancing the focusing capabilities of the SEM.

Implementation Method 1

a lens coil arranged to generate a magnetic field at the first pole piece and at the second pole piece

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

at least one voltage supply, arranged to apply a potential difference between the second pole piece and the sample mounted at the sample position to generate an electric field

Methodology Applied
Scientific EffectElectric field generation: Electric Field

Implementation Method 3

the generated magnetic field and generated electric field for focusing a beam of charged particles passing through the central apertures of the first and second pole piece

Methodology Applied
Scientific EffectElectromagnetic field focusing: Lorentz Force

Data Source

PatentUS20260045441A1Charged particle lens
Publication Date: 2026.02.12 FEI CO
  • US20260045441A1 patent drawing
  • US20260045441A1 patent drawing
  • US20260045441A1 patent drawing

AI summary

A charged particle lens for focusing a beam of charged particles towards a sample mounted at a sample position. The charged particle lens comprises a first pole piece, a second pole piece, a lens coil and at least one voltage supply. The second pole piece is electrically insulated from the first pole piece and has a central aperture, wherein the second pole piece is arranged to be aligned with the first pole piece, which also has a central aperture, such that a central axis of the charged particle lens extends through the central aperture of the first pole piece and the second pole piece. The lens coil is arranged to generate a magnetic field at the first and second pole pieces, and the at least one voltage supply is arranged to apply a potential difference between the second pole piece and the sample to generate an electric field.