Switching Charger Current Mirror for Accurate Small-Current Sensing

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Solution Overview

Problem

Conventional switching chargers fail to accurately sense small charging currents, leading to inefficiencies and inaccuracies in charging processes.

Innovation Solution

A switching charger design that includes a first current mirror, operational amplifier, and control circuit to selectively adjust the ratio of input and output currents through transistors, reducing the influence of offset voltages and enhancing sensing accuracy for small currents.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional switching charger circuits are used, then the device complexity is low, but the measurement precision of small charging currents deteriorates

Engineering Contradiction:
Improvesensing accuracy of small charging currentsVSAvoidcircuit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The charger circuit is divided into multiple functional modules: a first current mirror circuit for current replication, a second current mirror circuit for additional current control, operational amplifiers for signal amplification, and a control circuit for coordination. Each module performs a specific function in the current sensing process, allowing the system to achieve high precision without requiring a single complex circuit

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Current mirror circuits are introduced as intermediary elements between the charging current source and the sensing mechanism. These current mirrors replicate and transfer the charging current through controlled transistor pathways, enabling indirect but precise measurement of small currents while isolating the sensing circuit from direct exposure to high current variations

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If the charging current is small, then the energy consumption is low, but the measurement precision of the current deteriorates

Engineering Contradiction:
Improvesensing accuracy of small charging currentsVSAvoidcharging current magnitude
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The control circuit continuously monitors the output of the operational amplifiers and adjusts the control signals to the current mirror circuits accordingly. This feedback mechanism allows the system to maintain high sensing precision by dynamically compensating for offset voltages and adapting to varying small current levels, ensuring accurate measurement even when charging currents are minimal

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The circuit dynamically adjusts operational parameters including the gain of operational amplifiers and the control signals to transistors based on the detected current level. By changing these parameters in response to small current conditions, the system optimizes sensing precision without requiring increased energy input, adapting the measurement sensitivity to match the low current environment

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If offset voltages are present in the circuit, then the device complexity is low, but the measurement precision of small currents deteriorates

Engineering Contradiction:
Improvesensing accuracy affected by offset voltagesVSAvoidcircuit structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The circuit intentionally introduces controlled offset compensation mechanisms that convert the harmful effect of inherent offset voltages into a beneficial calibration process. By measuring and compensating for offset voltages through the operational amplifiers and control circuit, the system transforms what would be measurement errors into opportunities for precision calibration, thereby eliminating the negative impact of offset voltages on small current sensing

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The charger accurately senses small currents, improving charging efficiency by adjusting the voltage difference between system and battery voltages, thereby reducing the impact of offset voltages on sensing accuracy and enabling precise control by external processors.

Implementation Method 1

The first current mirror includes a plurality of first transistors and a second transistor. A first terminal of each of the plurality of first transistors and a first terminal of the second transistor are coupled to a system voltage.

Methodology Applied
Scientific EffectCurrent mirror effect:

Implementation Method 2

A control terminal of the third transistor is connected to an output terminal of the first operational amplifier. The second current mirror includes a fourth transistor, a plurality of fifth transistors and a plurality of sixth transistors.

Methodology Applied
Scientific EffectTransistor operation:

Implementation Method 3

A first input terminal of the first operational amplifier is connected to the battery and obtains a voltage of the battery. A first terminal of the third transistor is connected to a second terminal of the second transistor and a second input terminal of the first operational amplifier.

Methodology Applied
Scientific EffectOperational amplifier amplification:

Data Source

PatentUS12355291B2Switching charger capable of accurately sensing small current
Publication Date: 2025.07.08 ANPEC ELECTRONICS CORPORATION
  • US12355291B2 patent drawing
  • US12355291B2 patent drawing
  • US12355291B2 patent drawing

AI summary

A switching charger for accurately sensing a small current is provided. First terminals of first transistors and a second transistor are coupled to a system voltage. Second terminals of the first transistors and a first input terminal of an operational amplifier are connected to a battery. A first terminal of a third transistor is connected to a second terminal of the second transistor and a second input terminal of the operational amplifier. A control terminal of the third transistor is connected to an output terminal of the operational amplifier. A first terminal of a fourth transistor is connected to a second terminal of the third transistor. First terminals of fifth transistors are coupled to an input voltage. Control terminals of the first transistors and the fifth transistors are connected to a control circuit. First terminals of sixth transistors are respectively connected to second terminals of the fifth transistors.