Charger Fast Transient Response Control Method

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Solution Overview

Problem

Conventional chargers experience instability and slow response times due to constant switching between boost and buck circuits, failing to immediately meet load requirements and leading to voltage drops.

Innovation Solution

A charger design that includes a transformer, current detector, power stage circuit, feedback compensation circuit, ramp circuit, and control circuit, which determines whether the input current exceeds the transformer's safe limit to adjust the ramp signal or amplified error signal, allowing the energy storage element to quickly supply current to the load without switching between circuits.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the conventional charger switches between boost circuit and buck circuit to meet load requirements, then the current supply capability is improved, but the system stability deteriorates due to constant switching

Engineering Contradiction:
Improvecurrent supply capabilityVSAvoidsystem stability
Core Design Contradiction:
PowerVSStability of the object's composition

Solution Approach 1:

The patent extracts the switching operation between boost and buck circuits from the system. By using a single buck circuit with an adjustable duty cycle, the patent eliminates the need for circuit switching while maintaining the ability to meet varying current demands, thus resolving the stability issue caused by constant switching.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent makes the single buck circuit universal by adjusting its duty cycle to handle different current requirements. Instead of having separate boost and buck circuits for different operating modes, the buck circuit can operate in different modes (charging battery, charging load, or both) by varying the duty cycle, eliminating the need for circuit switching.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If the conventional charger calculates and generates control signals for circuit switching, then the current distribution is optimized, but the response time deteriorates

Engineering Contradiction:
Improvecurrent distribution optimizationVSAvoidresponse time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent replaces the mechanical switching operation between different circuits with an electronic control mechanism. By using a single circuit with electronically adjustable duty cycle controlled by a controller, the system achieves faster response times without the delays associated with physical circuit switching and control signal generation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If the transformer supplies maximum current of 1A, then the transformer operates within safe limits, but the load requirement of 1.5A cannot be met

Engineering Contradiction:
Improvetransformer safetyVSAvoidload satisfaction
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent merges the power supply from the transformer with the power from the battery to meet the load requirement. When the load requires more current than the transformer can safely provide (e.g., 1.5A when transformer max is 1A), the battery supplements the current through the single buck circuit, ensuring both transformer safety and load satisfaction.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables a fast transient response, stabilizes output voltage, and prevents charger damage from excessive current, allowing the charger to quickly respond to load requirements without switching between boost and buck circuits.

Implementation Method 1

A maximum current which a transformer of the conventional charger can supply is 1 A after receiving the commercial power

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

the charger may be used as a master and charge slave electronic devices... when the charger intends to charge the electronic devices, the charger is switched to the boost circuit for boosting a voltage supplied by the internal battery

Methodology Applied
Scientific EffectElectrical energy storage: Electrical Accumulator

Data Source

PatentUS11088560B2Charger having fast transient response and control method thereof
Publication Date: 2021.08.10 ANPEC ELECTRONICS CORPORATION
  • US11088560B2 patent drawing
  • US11088560B2 patent drawing
  • US11088560B2 patent drawing

AI summary

A charger having a fast transient response and a control method thereof are provided, which decide how to quickly respond to a requirement of a load by determining whether an input current reference signal indicating an input current is larger than or equal to a maximum safe current of a transformer. Therefore, the charger and the control method realize the fast transient response without having to control switching between a boost circuit and a buck circuit. Meanwhile, the charger and the control method thereof can be prevented from being damaged by an excessive input current and can stabilize an output voltage of the load more quickly.