Charging Box Vent Channel for Airflow Sensor False Start Prevention

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Solution Overview

Problem

Vaporization devices often experience false start-ups when placed in charging boxes due to compressed gas triggering the airflow sensor, leading to inefficient operation and user inconvenience.

Innovation Solution

An aerosol-generation system with a charging box that includes an air discharging channel to release cavity air externally, preventing air from entering the sensor and triggering false activations, and a holder design that accommodates the vaporization device with airflow detection ports and conductive contacts for secure positioning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the vaporization device is placed in the charging box, then the device is charged and stored, but the compressed gas in the cavity triggers the airflow sensor causing false start-up

Engineering Contradiction:
Improvefalse start-up preventionVSAvoidcharging box structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The charging box is divided into separate functional regions: a storage cavity for holding the vaporization device and an air discharge channel for gas venting. This segmentation allows the charging box to independently manage storage and air pressure control functions, preventing false sensor activation while maintaining a relatively simple overall structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

An air discharge channel is introduced as an intermediary component between the storage cavity and the external environment. This channel acts as a mediator that releases compressed gas from the cavity without allowing it to reach the airflow sensor, thus preventing false start-up events while keeping the charging box structure straightforward.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the airflow sensor is used to detect inhalation, then the vaporization device activates on demand, but compressed gas in the charging box cavity causes false activation

Engineering Contradiction:
Improveautomatic activation controlVSAvoidsensor accuracy
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The air discharge channel extracts and removes compressed gas from the charging box cavity before it can reach the airflow sensor. By taking out the problematic gas accumulation from the sensor's detection path, the airflow sensor can accurately distinguish between genuine inhalation signals and false signals caused by cavity pressure changes.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The air discharge channel converts the potentially harmful effect of compressed gas (which could cause false activation) into a beneficial pressure equalization mechanism. The channel allows controlled gas release that maintains proper atmospheric pressure in the cavity, ensuring the airflow sensor operates in a stable pressure environment and accurately detects only intentional inhalation.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The air discharging channel effectively prevents false start-ups of the vaporization device when inserted into the charging box, enhancing user experience by ensuring reliable operation and reducing unnecessary activations.

Implementation Method 1

an air discharging channel is provided on the holder, and the air discharging channel is configured to communicate the accommodating cavity with the outside, to discharge air in the accommodating cavity to the outside in time

Methodology Applied
Scientific EffectGas discharge through pressure equalization: Pressure Gradient

Implementation Method 2

a vaporization element for evaporating the liquid

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 3

The vaporization element is generally implemented as a resistive heater such as a heating wire coil

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS20240023636A1Aerosol-generation system and charging box
Publication Date: 2024.01.25 SHENZHEN FIRST UNION TECH CO LTD
  • US20240023636A1 patent drawing
  • US20240023636A1 patent drawing
  • US20240023636A1 patent drawing

AI summary

An aerosol generation system (10), comprising at least one vaporization device (200a, 200b), a vaporizer (300) that is used to vaporize an aerosol generation substrate so as to generate an aerosol, and an airflow sensor (205). The vaporization device (200a, 200b) comprises at least one airflow detection port (206) which is in airflow communication with the airflow sensor (205); a charging box (100), which comprises a housing (101), and a frame (105) that is located inside the housing (101); at least one opening (106a, 106b) is defined on the frame (105), and an accommodation chamber (105a, 105b) communicates with the opening (106a, 106b); at least part of the vaporization device (200a, 200b) can be accommodated in the accommodation chamber (105a, 105b) from the opening, wherein the frame (105) is provided with a vent channel, and the vent channel is used for the communication between the accommodation chamber (105a, 105b) and the outside, so that when at least part of the vaporization device (200a, 200b) is accommodated in the accommodation chamber (105a, 105b) from the opening (106a, 106b), air inside the accommodation chamber (105a, 105b) is promptly discharged to the outside. By means of providing the vent channel, the vaporization device (200a, 200b) can be prevented from accidental startup when inserted into the charging box (100).