Charging Cable Temperature Control for Overheating Prevention

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Solution Overview

Problem

Charging technologies face safety risks due to heat generation at metal contact sheets during high current or voltage charging, which can lead to device damage or explosion.

Innovation Solution

A charging control method and device that determine the temperature of charging interfaces within the charging cable, power adapter, and electronic equipment, adjusting charging current or voltage to prevent overheating, and cutting off the charging circuit if necessary.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If large charging current or high charging voltage is used, then charging speed is improved, but temperature of the electronic interface increases causing safety risks

Engineering Contradiction:
Improvecharging speedVSAvoidinterface temperature
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The patent applies preliminary action by detecting the temperature of the electronic interface before charging begins or during charging process. Temperature detection elements are positioned to monitor the interface in advance, allowing the system to predict potential overheating conditions before they become critical, thereby preventing safety issues while maintaining efficient charging.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements feedback control by continuously monitoring the temperature of the electronic interface during charging and using this information to adjust charging parameters. When the temperature exceeds a predetermined threshold, the system automatically reduces charging current or voltage, creating a closed-loop control system that balances charging speed with thermal safety.

Inventive Principle:
Principle #23Feedback

2Reliability

If temperature detection and control mechanisms are added to the charging cable, then safety is improved, but device complexity increases

Engineering Contradiction:
Improvecharging safetyVSAvoidcharging cable complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent uses the charging cable as an intermediary device that incorporates temperature detection and control functions. Rather than adding complex safety systems to the power adapter or electronic equipment, the cable itself becomes the active safety component, simplifying the overall system architecture while improving safety.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The charging cable performs self-service by autonomously detecting its own temperature conditions and controlling the charging process based on detected temperatures. The cable independently manages safety without requiring complex external control systems, reducing overall device complexity while maintaining high reliability.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances safety by preventing overheating and potential explosions, ensuring reliable and secure charging operations.

Implementation Method 1

determining temperature of a charging interface

Methodology Applied
Scientific EffectThermal detection: Thermal Radiation

Implementation Method 2

Because of thermal effects of resistance, heat is generated at the metal contact sheet when charging current flows through

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS10424960B2Charging control method, device, and charging cable
Publication Date: 2019.09.24 GUANGDONG OPPO MOBILE TELECOMMUNICATIONS CORP LTD
  • US10424960B2 patent drawing
  • US10424960B2 patent drawing
  • US10424960B2 patent drawing

AI summary

The present disclosure provides a charging control method, a charging control device, and a charging cable. The charging control method can be performed in a charging cable through which a power adapter can perform charging on an electronic equipment, and includes: determining temperature of a charging interface, the charging interface includes at least one of the following interfaces: an interface of the power adapter used for electrical connection with the charging cable, an interface of the charging cable used for electrical connection with the power adapter, an interface of the charging cable used for electrical connection with the electronic equipment, and an interface of the electronic equipment used for electrical connection with the charging cable, and controlling charging for the electronic equipment according to the temperature of the charging interface.