Wireless Charging Coil Motion for Full-Surface Coverage

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Solution Overview

Problem

Current wireless charging apparatuses have a complex moving mechanism that often results in the induction coil getting stuck, failing to provide full coverage due to inconsistent output speeds of moving components.

Innovation Solution

A wireless charging apparatus with a dual drive assembly system, where the first drive assembly provides rotational motion and the second drive assembly allows for linear motion of the charging coil, ensuring comprehensive coverage and preventing jamming through a cooperative motion mechanism.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If two linear modules are used to enable the induction coil to move in the X and Y directions, then the induction coil can achieve full coverage, but the linear motion structure becomes complex and the moving components may get stuck

Engineering Contradiction:
Improvecoverage area of induction coilVSAvoidcomplexity of moving mechanism
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The patent divides the motion system into two independent drive assemblies: a first drive assembly for X-direction motion and a second drive assembly for Y-direction motion. Each assembly operates independently with its own driving components, avoiding the complexity and interference of a single integrated two-axis mechanism. This segmentation allows each module to be simpler and more reliable while achieving comprehensive coverage when combined.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from using two linear modules in the same plane to using one linear module (second drive assembly) and one rotary module (first drive assembly) operating in different dimensional orientations. The rotary module provides motion in one dimension while the linear module provides motion in another dimension, reducing structural complexity and preventing jamming between components.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of stationary object

If two linear modules are used to enable the induction coil to move in the X and Y directions, then the induction coil can achieve full coverage, but the moving components may get stuck due to inconsistent output speeds

Engineering Contradiction:
Improvecoverage area of induction coilVSAvoidreliability of motion mechanism
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

By segmenting the motion control into two independent drive assemblies with separate driving sources, the patent eliminates the speed synchronization problem that occurs when two linear modules are mechanically coupled. Each assembly can operate at its own optimal speed without causing the other to stall or jam, significantly improving reliability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses a rotary module for one axis and a linear module for the other axis, operating them in different dimensional spaces. This dimensional separation prevents mechanical interference and speed inconsistency issues that arise when two linear modules attempt to operate in the same plane, thereby enhancing the reliability of the motion mechanism.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The dual drive assembly system enables comprehensive coverage of the charging coil, preventing jamming and enhancing user experience by allowing smooth and precise movement of the charging coil over the load-bearing cover plate.

Implementation Method 1

A wireless charging apparatus primarily operates on the principle of electromagnetic induction

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

the moving member is provided with a screw hole, and the moving member is slidably disposed on the drive bracket and is in threaded engagement with the screw rod

Methodology Applied
Scientific EffectScrew mechanism: Screw

Implementation Method 3

a wireless charging apparatus primarily operates on the principle of electromagnetic induction, which enables charging of a mobile phone

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS20240186839A1Wireless charging apparatus
Publication Date: 2024.06.06 LANTO ELECTRONIC LIMITED
  • US20240186839A1 patent drawing
  • US20240186839A1 patent drawing
  • US20240186839A1 patent drawing

AI summary

A wireless charging apparatus includes a housing, a base, a first drive assembly, a second drive assembly and a charging coil. The housing is provided with a load-bearing cover plate, and the load-bearing cover plate is configured to carry a device to be charged. The base is disposed within the housing. The first drive assembly is disposed on the base. The second drive assembly includes a drive bracket and a moving member, the drive bracket is disposed at an output end of the first drive assembly, the output end of the first drive assembly is capable of performing a rotary motion, and the moving member is capable of performing a linear motion along an extension direction of the drive bracket. The charging coil is disposed in the moving member.