Charging Device Boundary Mode Control Parasitic Resonance

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Solution Overview

Problem

Existing charging devices face inefficiencies in charging time and switching frequency due to swing current phenomena and the need for detecting resistors, particularly in continuous and discontinuous conduction modes, which affect charging efficiency and smoothness.

Innovation Solution

A charging device with boundary mode control, incorporating a transformer, power switch, detection circuit, and PWM controller, where the detection circuit detects parasitic capacitance resonance to provide a detection signal for boundary mode control, allowing for efficient switching and minimizing swing currents.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If continuous conduction mode (CCM) control is used, then charging efficiency is improved and charging time is reduced, but a detecting resistor connected to the secondary-side winding is necessary, increasing device complexity

Engineering Contradiction:
Improvecharging efficiencyVSAvoiddetecting resistor and PWM control chip pin
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent extracts the current detection function from the secondary-side circuit and relocates it to the primary-side circuit by detecting the resonance of parasitic capacitance of the power switch. This eliminates the need for a detecting resistor on the secondary side and the corresponding PWM control chip pin, thereby reducing device complexity while maintaining charging efficiency.

Inventive Principle:
Principle #2Taking out (Extraction)

2Productivity

If continuous conduction mode (CCM) control is used, then charging efficiency is improved, but swing current phenomenon occurs in primary-side current, increasing fault risk

Engineering Contradiction:
Improvecharging efficiencyVSAvoidfault trigger risk due to swing current
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent converts the harmful swing current phenomenon into a useful detection signal. By detecting the resonance of parasitic capacitance of the power switch, which occurs naturally during the swing current period, the system can identify the appropriate timing to turn on the power switch. This transforms the harmful swing current into a beneficial timing reference, eliminating the need for secondary-side current detection and reducing fault risks.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Device complexity

If discontinuous conduction mode (DCM) control is used, then device complexity is reduced by eliminating detecting resistor, but charging time increases and charging efficiency decreases

Engineering Contradiction:
Improvedetecting resistor requirementVSAvoidcharging time and charging efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent implements a dynamic control strategy where the power switch is turned on based on real-time detection of parasitic capacitance resonance. This dynamic timing adjustment allows the system to operate in a boundary mode between CCM and DCM, achieving fast charging performance similar to CCM while eliminating the need for secondary-side current detection, thus resolving the contradiction between device complexity and charging efficiency.

Inventive Principle:
Principle #15Dynamics

4Device complexity

If discontinuous conduction mode (DCM) control is used, then blank time increases causing longer charging time, but detecting resistor is eliminated

Engineering Contradiction:
Improvedetecting resistor requirementVSAvoidblank time and total charging time
Core Design Contradiction:
Device complexityVSLoss of time

Solution Approach 1:

The patent introduces a feedback mechanism where the detection circuit continuously monitors the resonance of parasitic capacitance of the power switch and provides feedback signals to the control circuit. This feedback enables precise timing control of the power switch turn-on moment, minimizing or eliminating the blank time period. The system dynamically adjusts the switching timing based on real-time circuit conditions, achieving fast charging without requiring secondary-side current detection.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution eliminates the need for secondary-side current detection, reduces swing currents, achieves high charging efficiency with short charging time, and maintains smooth average charging current, even at higher output voltages, while using a smaller input capacitor.

Implementation Method 1

the detection circuit is used for detecting the resonance of parasitic capacitance of the power switch to provide a detection signal for boundary mode control

Methodology Applied
Scientific EffectParasitic capacitance resonance: Resonance

Data Source

PatentUS7573730B2Charging device with boundary mode control
Publication Date: 2009.08.11 LEADTREND TECH
  • US7573730B2 patent drawing
  • US7573730B2 patent drawing
  • US7573730B2 patent drawing

AI summary

A charging device with boundary mode control is disclosed. The charging device includes a transformer, a power switch, a detection circuit and a pulse-width modulation (PWM) controller. The power switch is electrically connected to one end of a primary-side winding of the transformer. The detection circuit is electrically connected to the primary-side winding and the power switch. The detection circuit detects the resonance of the parasitic capacitance of the power switch, thereby generating a detection signal for boundary mode control. The PWM controller generates a pulse-width modulation signal for driving the power switch, and turns on the power switch according to the detection signal.