Dual-Connector Charging Inlet With AC Compatibility Notification

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Solution Overview

Problem

In vehicles compatible with DC charging, users may erroneously attempt to connect an AC charging connector to a charging inlet when no AC charging device is provided, leading to incorrect charging attempts.

Innovation Solution

Incorporating a notification system that determines and indicates whether the vehicle is compatible with AC charging, using indicators or external devices to prevent incorrect connector connections.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a charging inlet compatible with both AC and DC connectors is used, then charging versatility is improved, but the risk of erroneous connector connection increases

Engineering Contradiction:
Improvecharging compatibilityVSAvoiderroneous connection
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The system performs preliminary determination of AC charging compatibility before allowing connection. The control unit checks whether the vehicle supports AC charging based on vehicle type information, and only allows AC connector connection when compatibility is confirmed, preventing erroneous connections in advance

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system provides feedback to the user about AC charging compatibility through the output unit. When the vehicle does not support AC charging, the system outputs a notification signal to inform the user, preventing incorrect connector usage through information feedback

Inventive Principle:
Principle #23Feedback

2Device complexity

If AC charging function is provided as an option, then device complexity is reduced, but user confusion about compatibility increases

Engineering Contradiction:
Improvecharging systemVSAvoidcompatibility information
Core Design Contradiction:
Device complexityVSLoss of information

Solution Approach 1:

The system compensates for the optional AC charging configuration by implementing active feedback through the output unit. The control unit continuously monitors vehicle type information and provides compatibility notifications to users, ensuring that information about AC charging capability is not lost despite the optional configuration

Inventive Principle:
Principle #23Feedback

3Reliability

If a notification system is added to indicate AC charging compatibility, then erroneous connections are prevented, but device complexity increases

Engineering Contradiction:
Improvecharging operationVSAvoidnotification system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The notification system leverages existing universal components in the vehicle (output units already present for other notifications, control units for vehicle management) to provide AC charging compatibility information. By reusing existing multi-functional components rather than adding dedicated new hardware, the complexity increase is minimized while reliability is improved

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP3640081B1Vehicle and charging system
Publication Date: 2025.10.15 TOYOTA JIDOSHA KK
  • EP3640081B1 patent drawingFigure 1
  • EP3640081B1 patent drawingFigure 2
  • EP3640081B1 patent drawingFigure 3~4

AI summary

A vehicle (100; 100A) includes a charging inlet (190; 190A), a power storage device (110), a charging device, and an output device (150). The charging inlet (190; 190A) is compatible with both an alternating-current charging connector and a direct-current charging connector. The charging device is configured to charge the power storage device (110) with at least one of an alternating-current power which are input from the charging inlet (190; 190A) and a direct-current power which are input from the charging inlet (190; 190A). The output device (150) is configured to output a notification signal for notifying whether the charging device is compatible with alternating-current charging. The alternating-current charging is charging of the power storage device (110) with the alternating-current power.