Inductive Charging Station Metal Detector Integration

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Solution Overview

Problem

Existing charging stations for motor vehicles lack a simple and efficient method to determine the charging state and occupancy of the station, which can lead to inefficiencies and potential damage to vehicles without electric batteries during inductive charging.

Innovation Solution

A charging station equipped with a metal detector designed to detect motor vehicles above the charging surface, transmitting an occupancy signal and integrated with a primary coil unit that can also function as a metal detector, allowing for compact design and efficient charging by adjusting the coil position using a lifting mechanism.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a separate metal detector is installed to detect motor vehicles, then occupancy detection reliability is improved, but device complexity increases

Engineering Contradiction:
Improveoccupancy detection reliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the metal detector function with the primary coil unit into a single integrated component. The primary coil serves dual purposes: inductive energy transmission and metal detection through impedance measurement, eliminating the need for separate detection hardware and reducing overall system complexity while maintaining reliable occupancy detection

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The primary coil unit is designed to perform multiple functions simultaneously: it transmits energy inductively to charge the battery and detects the presence of metallic objects (motor vehicles) through impedance changes. This multi-functionality resolves the contradiction by using an existing component for an additional purpose rather than adding separate dedicated components

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If the primary coil position is adjusted using a lifting mechanism, then inductive charging efficiency is improved, but device complexity increases

Engineering Contradiction:
Improveinductive charging efficiencyVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent implements a lifting mechanism that enables dynamic adjustment of the primary coil's vertical position relative to the secondary coil. This dynamic positioning allows optimal coupling between coils for maximum charging efficiency while maintaining the ability to adapt to different vehicle positions, resolving the trade-off between efficiency and complexity through controlled adjustability

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables reliable determination of charging station occupancy, prevents damage to non-electric vehicles, and ensures efficient inductive charging by transmitting occupancy signals and adjusting the primary coil position for optimal energy transfer.

Implementation Method 1

a primary coil unit (12) for inductive transmission of energy to a battery of a motor vehicle

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a metal detector which serves to detect metallic objects in a coupling region between the primary coil unit and a secondary coil unit

Methodology Applied
Scientific EffectMagnetic field detection: Magnetic Field

Data Source

PatentUS10403134B2Charging station for motor vehicles and method for operating a charging station
Publication Date: 2019.09.03 AUDI AG
  • US10403134B2 patent drawing

AI summary

A charging station for motor vehicles, including a primary coil for inductive transmission of energy to a battery of a motor vehicle and a metal detector. The metal detector is designed to detect a motor vehicle arranged above a charging station surface of the charging station. The charging station is provided with a transmitting device which is designed to transmit an occupancy signal if it is detected by the metal detector that a motor vehicle is arranged above the charging station surface.