Chassis Airflow Deflection Control for Targeted Component Cooling

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Solution Overview

Problem

Current cooling systems in data centers face inefficiencies in airflow management, leading to overheating and power wastage due to the inability to dynamically direct airflow to specific components based on their utilization rates and temperatures, and failure to account for removed components, resulting in inefficient heat dissipation and resource waste.

Innovation Solution

A system comprising a fan module, a deflection member, and a chassis management controller (CMC) that utilizes an artificial neural network (ANN) to dynamically control the engagement angle of the deflection member and airflow rate, directing airflow to system components based on their utilization rates, temperatures, and installation status, and adjusts fan speed using Pulse Width Modulation (PWM) signals.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If airflow is directed to all components uniformly, then all components receive cooling, but energy is wasted on components with low utilization rates

Engineering Contradiction:
Improvepower consumptionVSAvoidairflow distribution adaptability
Core Design Contradiction:
Loss of energyVSAdaptability or versatility

Solution Approach 1:

The patent implements dynamic airflow control by making the deflection member movable and adjustable based on real-time component utilization rates. The system continuously monitors component status and dynamically redirects airflow to high-utilization components while reducing flow to low-utilization components, resolving the contradiction between uniform cooling and energy efficiency.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the engagement angle parameter of the deflection member to redirect airflow dynamically. By adjusting this geometric parameter based on component utilization rates, the system optimizes cooling efficiency and reduces energy waste on idle components.

Inventive Principle:
Principle #35Parameter changes

2Temperature

If airflow rate is increased to improve heat dissipation, then cooling performance improves, but power consumption increases

Engineering Contradiction:
Improveheat dissipation efficiencyVSAvoidfan power consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The patent applies local quality by directing airflow selectively to specific components based on their individual thermal needs and utilization rates. Instead of uniformly increasing airflow to all components, the system concentrates cooling capacity where it is most needed, improving heat dissipation efficiency without proportionally increasing overall power consumption.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The system monitors component status and autonomously adjusts airflow distribution without external intervention. Components with high utilization rates automatically receive more airflow, while idle components receive less, allowing the system to self-optimize cooling efficiency and energy consumption.

Inventive Principle:
Principle #25Self-service

3Stability of the object's composition

If airflow is maintained to removed components, then airflow path remains stable, but resources are wasted on non-installed components

Engineering Contradiction:
Improveairflow path stabilityVSAvoidresource waste
Core Design Contradiction:
Stability of the object's compositionVSLoss of energy

Solution Approach 1:

The system continuously monitors component installation status and provides feedback to the airflow control mechanism. When a component is removed or becomes inactive, the system detects this change and adjusts the deflection member to redirect airflow away from the removed component, eliminating resource waste while maintaining stable airflow paths to active components.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances thermal control by efficiently directing airflow to components with higher utilization rates, reducing power consumption, and conserving resources by shutting off airflow to non-installed components, thereby improving heat dissipation and reducing energy costs.

Implementation Method 1

The CMC is configured to utilize an artificial neural network (ANN) to dynamically control an engagement angle Θ of the deflection member and an airflow rate of the fan module

Methodology Applied
Scientific EffectArtificial neural network:

Implementation Method 2

a deflection member configured to direct airflow received from the fan module, to a system component

Methodology Applied
Scientific EffectAirflow direction control:

Implementation Method 3

fans in rack mounted systems are configured to move air from the front of a chassis enclosure through the computing modules and other components

Methodology Applied
Scientific EffectForced convection: Forced Convection

Implementation Method 4

adjusts fan speed using Pulse Width Modulation (PWM) signals

Methodology Applied
Scientific EffectPulse Width Modulation:

Data Source

PatentEP3585139B1A chassis intelligent airflow control and cooling regulation mechanism
Publication Date: 2023.04.26 QUANTA COMPUTER INC
  • EP3585139B1 patent drawingFigure 1
  • EP3585139B1 patent drawingFigure 2
  • EP3585139B1 patent drawingFigure 3

AI summary

An apparatus for dynamic thermal control is provided. The apparatus includes a fan module with multiple fan units, a deflection member configured to direct airflow received from the fan module, and a system component. The apparatus also includes a chassis management controller (CMC). The CMC is coupled to the fan module, deflection member, and the system component. The CMC is configured to dynamically control the deflection member to direct airflow from the fan module to the system component by accounting for at least one environmental element within the apparatus.