Chassis Ejection for Coolant Leak Isolation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Datacenter cooling systems face challenges with coolant leaks, which can damage individual components and affect nearby equipment, potentially leading to equipment failure and unavailability of computing resources.

Innovation Solution

An automatic ejection system for chassis in a datacenter rack is implemented, where sensors detect leaks and trigger the ejection of the affected chassis using a biaser, isolating it from the coolant supply to prevent further damage and maintain availability of other computing resources.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If liquid-cooled systems are used to cool computing equipment, then cooling effectiveness is improved, but the risk of coolant leaks increases

Engineering Contradiction:
Improvecooling effectivenessVSAvoidrisk of coolant leaks
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The system divides the cooling infrastructure into modular rack units, each with isolated coolant loops. When a leak is detected in one rack, only that specific rack is affected and can be isolated, while other racks continue operating normally. This segmentation prevents system-wide failures and enables targeted response to leaks.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Sensors act as intermediaries between the coolant system and the control system, detecting leaks and triggering automated responses. The sensors monitor coolant presence and communicate leak conditions to the control system, which then activates ejection mechanisms to remove affected racks, preventing further damage.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a chassis with a leak is manually removed, then the leak is isolated, but computing resources become unavailable and manual intervention is required

Engineering Contradiction:
Improveleak isolationVSAvoidcomputing resource availability
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

Racks are pre-equipped with ejection mechanisms and sensors that are ready to activate immediately upon leak detection. The system performs preliminary setup during installation, positioning racks and configuring automated responses, so that when a leak occurs, the ejection can happen instantly without manual intervention or delays.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system automatically detects leaks through sensors and triggers the ejection of affected racks without requiring human intervention. The automated control system monitors coolant levels and rack positions, and when a leak is detected, it autonomously activates the ejection mechanism to remove the problematic rack and isolate the leak.

Inventive Principle:
Principle #25Self-service

3Loss of time

If an automatic ejection system is implemented, then response time to leaks is reduced, but device complexity increases

Engineering Contradiction:
Improveresponse time to leaksVSAvoidejection system complexity
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

The ejection mechanism is integrated into the rack structure itself, combining the cooling rack, coolant distribution system, leak sensors, and ejection mechanism into a unified modular unit. This merging reduces the need for separate complex systems and allows the automated response to be achieved through coordinated operation of integrated components.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively isolates the affected chassis, preventing further coolant leakage and minimizing damage to other components, ensuring the continued operation of unaffected computing resources.

Implementation Method 1

a biaser positioned to provide a biasing force to move the appliance from the seated position to the ejected position

Methodology Applied
Scientific EffectSpring force: Spring

Data Source

PatentUS11553627B1Component ejection for fluid leak isolation
Publication Date: 2023.01.10 AMAZON TECH INC
  • US11553627B1 patent drawing
  • US11553627B1 patent drawing
  • US11553627B1 patent drawing

AI summary

A sensor may detect a coolant leak at or near an appliance that is slidable between a seated position and an ejected position relative to a rack. In the seated position, a coolant supply line may be coupled with a conduit of the appliance to convey coolant past the appliance. A biaser can bias the appliance toward the ejected position, and a latch may secure the appliance in a seated position against the biaser. A releaser can release the latch in response to coolant leak detection by the sensor and permit the biaser to move the appliance toward the ejected position, for example, which may cause the conduit to become disconnected from the coolant supply line to cut off flow to the leak.