Chassis for window air conditioner, chassis assembly, and window air conditioner

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Solution Overview

Problem

Window air conditioners have a small air intake area, which limits air input and output, failing to meet user needs.

Innovation Solution

A chassis design with an air inlet hole in the bottom wall of the indoor part, increasing the air intake area, and a supercooling tube with a bent segment towards the indoor part to enhance heat exchange, along with a water storage system for improved refrigerant cooling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If air intake area is increased by adding air inlet hole in bottom wall, then cooling capacity is improved, but device complexity increases

Engineering Contradiction:
Improvecooling capacityVSAvoidchassis structure complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent introduces a new spatial dimension for air intake by adding an air inlet hole in the bottom wall of the indoor part, perpendicular to the traditional side-wall air intake direction. This multi-directional air intake approach increases the effective air intake area without requiring significant increases in chassis overall dimensions, thereby improving cooling capacity while maintaining relatively simple device structure.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The chassis is divided into distinct functional regions: indoor part with air inlet hole, outdoor part with condenser, and intermediate partition. This segmentation allows independent optimization of each region's function, enabling the bottom wall air inlet to be specifically designed for increased air intake area without affecting other structural integrity requirements.

Inventive Principle:
Principle #1Segmentation

2Power

If supercooling tube with bent segment is added to enhance heat exchange, then cooling performance is improved, but device complexity increases

Engineering Contradiction:
Improvecooling performanceVSAvoidtube system complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The supercooling tube is designed with a bent segment that curves toward the indoor part, increasing the tube's contact length with condensate water. This curved configuration maximizes the heat exchange surface area within the limited space of the water storage tank, enhancing supercooling effect and cooling performance without requiring additional tube components or complex routing.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The supercooling tube is nested within the water storage tank, utilizing the existing tank space for dual purposes: water storage and heat exchange. The bent segment of the tube is positioned to optimally contact the condensate water inside the tank, creating an efficient heat exchange arrangement without occupying additional external space or requiring separate heat exchange components.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Power

If water storage tank is added for refrigerant cooling, then heat exchange efficiency is improved, but device complexity increases

Engineering Contradiction:
Improveheat exchange efficiencyVSAvoidwater system complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The water storage tank serves multiple functions simultaneously: it stores condensate water collected from the evaporator, provides a heat exchange medium for supercooling the refrigerant, and acts as a structural component of the chassis assembly. This multi-functionality approach improves heat exchange efficiency without requiring separate dedicated components for each function, thereby limiting the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system utilizes the condensate water naturally collected during the air conditioning operation to provide the cooling function for the refrigerant. The evaporator produces condensate water that automatically flows into the water storage tank, which then serves as the cooling medium for the supercooling tube. This self-service approach eliminates the need for external cooling systems or additional water supply mechanisms.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design increases the air intake area, reduces airflow speed, and enhances cooling capacity by improving heat exchange between the refrigerant and condensate water, resulting in improved cooling performance and user comfort.

Implementation Method 1

a portion of the supercooling tube close to the indoor part includes a bent segment that is bent toward the indoor part... enhance heat exchange between the refrigerant and condensate water

Methodology Applied
Scientific EffectHeat exchange: Conduction (thermal)

Data Source

PatentUS11624515B2Chassis for window air conditioner, chassis assembly, and window air conditioner
Publication Date: 2023.04.11 GD MIDEA AIR CONDITIONING EQUIP CO LTD
  • US11624515B2 patent drawing
  • US11624515B2 patent drawing
  • US11624515B2 patent drawing

AI summary

A chassis for a window air conditioner includes an indoor part and an outdoor part arranged along a length direction of the chassis. The indoor part includes an air inlet hole at a bottom wall of the indoor part. The air inlet hole penetrates the chassis in a thickness direction of the indoor part.