Front-Aisle Chassis I/O Module for Mass Storage Maintenance

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Solution Overview

Problem

Mass storage systems face challenges in efficiently increasing storage capacity and maintaining ease of access and maintenance, particularly due to high temperatures and complex configurations in rear aisle regions of data storage facilities.

Innovation Solution

A removable chassis input/output (I/O) module is designed for mass storage chassis assemblies, featuring a main I/O connector, sub-assembly connectors, power supply modules, and an interface module that regulates power and data transmission, allowing for easy access and redundant power sources, while being mounted at the front aisle for cooler conditions, facilitating technician access and operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If mass storage sub-assemblies are installed in rear aisle regions, then storage capacity is increased, but temperature rises and accessibility for maintenance deteriorates

Engineering Contradiction:
Improvestorage capacityVSAvoidaccessibility for maintenance
Core Design Contradiction:
Quantity of substanceVSEase of operation

Solution Approach 1:

The system is divided into front aisle and rear aisle regions with distinct functions. The front aisle houses control electronics and I/O modules for ease of access, while the rear aisle houses mass storage sub-assemblies for high-density storage. This spatial segmentation resolves the contradiction by separating maintenance-accessible components from high-capacity storage components.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A chassis I/O module acts as an intermediary between the front aisle control systems and the rear aisle storage sub-assemblies. This intermediary contains both the main I/O connector for front aisle access and sub-assembly connectors for rear aisle storage devices, enabling remote management of storage components without direct physical access to the hot, rear aisle environment.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If control electronics are placed in rear aisle regions with storage devices, then device integration is improved, but temperature increases and reliability deteriorates

Engineering Contradiction:
Improvedevice integrationVSAvoidelectronic component reliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

Different regions of the system are assigned different thermal and functional characteristics. The front aisle region provides a cooler environment suitable for sensitive control electronics, while the rear aisle region accommodates higher-temperature storage devices. This local quality differentiation allows each component type to operate in its optimal thermal zone, resolving the contradiction between integration and reliability.

Inventive Principle:
Principle #3Local quality

3Ease of repair

If technicians must access rear aisle regions for maintenance, then component accessibility is improved, but safety risks increase due to high temperatures

Engineering Contradiction:
Improvecomponent accessibilityVSAvoidtemperature exposure to personnel
Core Design Contradiction:
Ease of repairVSObject-affected harmful factors

Solution Approach 1:

The I/O modules and control electronics are extracted from the rear aisle storage region and placed in the front aisle region. This extraction allows technicians to perform maintenance on control components in the cooler, safer front aisle environment while the storage sub-assemblies remain in the rear aisle, resolving the contradiction between maintenance accessibility and personnel safety.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentEP2998961B1Chassis input/output (i/o) module for use in front region of mass storage chassis assembly
Publication Date: 2019.11.27 WESTERN DIGITAL TECHNOLOGIES INC
  • EP2998961B1 patent drawingFigure 1
  • EP2998961B1 patent drawingFigure 2
  • EP2998961B1 patent drawingFigure 3

AI summary

A chassis input/output (I/O) module adapted for use in a front region of a mass storage chassis assembly is provided. The chassis I/O module in one example includes an I/O module shell, a main I/O connector externally available on the I/O module shell, a plurality of sub-assembly connectors externally available on the I/O module shell, one or more power supply modules, and an interface module electrically coupled to the main I/O connector, the plurality of sub-assembly connectors, and the one or more power supply modules, with the interface module configured to regulate operations of one or more mass storage sub-assemblies installed in the mass storage chassis assembly, regulate provision of electrical power from the one or more power supply modules to the one or more mass storage sub-assemblies, and facilitate exchange of electrical signals between the one or more mass storage sub-assemblies and the main I/O connector.