Rear Chassis Cross Member Locking Mechanism for Container Loading
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Solution Overview
Problem
Existing chassis designs for containers are inefficient in locking and unlocking containers of varying sizes, particularly 20-foot containers, as they require significant effort and are not compact enough for rear-flush loading.
Innovation Solution
A chassis with retractable brakes on the rear cross member and height-adjustable locking devices that can pivot into an inoperative position, allowing for secure locking and unlocking of containers with and without tunnel formations, enabling compact rear-flush loading of 20-foot containers.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If conventional locking devices are used on fixed-position cross members, then containers can be locked securely, but the chassis cannot accommodate varying container sizes efficiently and requires significant effort for locking/unlocking
Solution Approach 1:
The locking devices are made dynamically positionable both longitudinally along the cross member and vertically relative to the container. The longitudinal adjustability allows the locking device to accommodate different container lengths (20ft, 40ft, 45ft), while the vertical pivoting motion enables easy engagement and disengagement from container openings, significantly reducing the effort required for locking and unlocking operations
Solution Approach 2:
The locking device is designed as a universal mechanism that can securely lock multiple container types and sizes using the same device. By combining longitudinal adjustability with vertical pivoting capability, a single locking device can adapt to various container configurations (different lengths and tunnel formations) without requiring multiple specialized locking mechanisms
2Ease of operation
If locking devices are fixed on cross members, then the structure is simple, but the chassis cannot achieve compact rear-flush loading configuration
Solution Approach 1:
The locking devices are made dynamically positionable both longitudinally along the cross member and vertically relative to the container. The longitudinal adjustability allows the locking device to accommodate different container lengths (20ft, 40ft, 45ft), while the vertical pivoting motion enables easy engagement and disengagement from container openings, significantly reducing the effort required for locking and unlocking operations
Solution Approach 2:
The locking devices are pre-positioned on the cross members at locations that allow them to pivot vertically into the openings of containers with tunnel formations. This preliminary positioning enables the locking devices to be quickly engaged or disengaged by simple vertical pivoting motion, facilitating rapid loading and unloading operations without requiring complex real-time adjustments
3Adaptability or versatility
If multiple locking devices are provided for different container sizes, then all container types can be locked, but the overall device complexity and effort increase
Solution Approach 1:
The locking device is designed as a universal mechanism that can securely lock multiple container types and sizes using the same device. By combining longitudinal adjustability with vertical pivoting capability, a single locking device can adapt to various container configurations (different lengths and tunnel formations) without requiring multiple specialized locking mechanisms
Solution Approach 2:
The locking system is segmented into multiple independent locking devices distributed along the cross member, each capable of independent longitudinal and vertical adjustment. This segmentation allows each locking device to be optimized for local container sections while maintaining overall system versatility, enabling secure locking of containers with tunnel formations without requiring a completely different locking mechanism
Data Source
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AI summary
The underbody (1) has a longitudinally adjustable underbody chassis with chassis longitudinal crossbars and a rearmost chassis cross beam (2) lockable at an underbody chassis in a longitudinal direction. A locking device (5) is supported in a height adjustable manner at the rearmost chassis cross beam, and transversed from a perpendicular locking position at a pivoting axis aligned perpendicular to the longitudinal direction by pivotable movement in an operative direction and dislocation of the cross beam against an underbody part and/or a loading frame part in an external operative position.