Chassis Manager Fan Failure Mitigation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Information handling systems, such as network switches and routers, face challenges in maintaining operation with a defective fan or fan tray without overheating, leading to potential component damage and costly downtime due to the need for shutdowns during repairs.

Innovation Solution

Implementing a chassis manager that monitors temperature and fan status, adjusts fan speeds, and reroutes traffic to maintain system operation with a failing fan by notifying neighboring devices to divert traffic and adjust routing protocols, ensuring continued operation while preventing overheating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the information handling system continues to operate with a defective fan or fan tray, then productivity is maintained, but the system risks overheating which could cause component damage and reduce reliability

Engineering Contradiction:
Improvesystem operation continuityVSAvoidcomponent safety
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The chassis manager proactively detects fan failures and implements compensatory actions before overheating occurs. Temperature monitoring is continuously performed, and traffic rerouting decisions are made in advance based on predicted thermal conditions rather than waiting for critical temperature thresholds to be reached.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system dynamically adjusts operating conditions based on real-time fan status and temperature readings. The chassis manager modifies traffic routing decisions and fan speed allocations adaptively, changing the system's operational state in response to the defective fan condition to balance continued operation with thermal safety.

Inventive Principle:
Principle #15Dynamics

2Reliability

If the information handling system is shut down to prevent overheating, then reliability is protected, but downtime increases and productivity is reduced

Engineering Contradiction:
Improvecomponent protectionVSAvoidsystem downtime
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system changes operational parameters such as traffic routing paths and fan speed allocations in response to fan failures. By modifying these parameters, the chassis manager maintains adequate cooling capacity and prevents overheating without requiring system shutdown, thus avoiding downtime while protecting components.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The chassis manager acts as an intermediary that coordinates between the defective fan condition, temperature monitoring data, and traffic routing decisions. It implements intermediate compensatory measures such as redistributing cooling capacity among remaining functional fans and rerouting traffic to minimize thermal load, preventing the need for complete system shutdown.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Temperature

If remaining fans operate at higher speeds to compensate for fan failure, then cooling capacity is maintained, but energy consumption increases

Engineering Contradiction:
Improvecooling capacityVSAvoidfan energy consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The chassis manager implements partial compensation by redistributing cooling capacity only to the extent necessary to maintain safe operating temperatures. Rather than maximizing fan speeds across all remaining fans, it applies targeted cooling adjustments based on actual thermal conditions, using the minimum necessary energy to prevent overheating while allowing the system to continue operating.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS11144384B1Proactively addressing fan or fan tray failures
Publication Date: 2021.10.12 DELL PROD LP
  • US11144384B1 patent drawing
  • US11144384B1 patent drawing
  • US11144384B1 patent drawing

AI summary

Fan or fan tray failures are currently handled within the scope of the information handling system that has suffered the failure. In such cases, the addressing such issues may be difficult or impossible to do without completely shutting down the device. In one or more embodiments, by announcing the failure to one or more protocols, which allows the handling of such a failure event at a topological level rather that purely at the device level, the impact to the device as well as to the overall traffic in the topology may be drastically mitigated.