Electronic Chassis Ribs for Molding Flow Uniformity

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Solution Overview

Problem

Chassis with a bonnet-like structure for electronic devices face defects such as 'shrinkage voids' due to uneven molten material flow velocities between thickened and thin-plate portions during molding, which compromises mechanical strength and rigidity.

Innovation Solution

Incorporating ribs of predetermined height extending from thickened step portions to thin-plate portions, either diagonally or orthogonally, to distribute molten material flow evenly and reduce velocity differences, thereby stabilizing the molding process and enhancing strength and rigidity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If step portions are made to have a larger thickness than thin-plate portions for reinforcing the chassis, then mechanical strength and rigidity are improved, but differences in molten material flow velocity are induced between thickened and thin-plate portions during molding

Engineering Contradiction:
Improvemechanical strength and rigidityVSAvoidmolten material flow velocity uniformity
Core Design Contradiction:
StrengthVSManufacturing precision

Solution Approach 1:

Ribs are introduced as intermediary structures extending from the thickened step portions toward the thin-plate portions. These ribs act as mediators that guide and distribute the molten material flow, causing the material to flow more uniformly across the thickness transition zones. The ribs effectively bridge the gap between regions of different thickness, preventing excessive velocity differences and the formation of shrinkage voids while maintaining the structural reinforcement provided by the thickened step portions.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Strength

If step portions are thickened to form elongated cross rails for enhancing chassis strength, then rigidity is improved, but defects such as shrinkage voids are induced in the molded article

Engineering Contradiction:
ImproverigidityVSAvoidmolded article quality
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The ribs serve as intermediary flow distribution structures that prevent the formation of shrinkage voids. By extending from the thickened step portions, the ribs create additional flow paths that ensure the molten material fills the thickened regions uniformly, eliminating the velocity differentials that would otherwise cause shrinkage voids in the cross rail structures.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Length of moving object

If a bonnet-like basic structure with step portions is adopted for thickness reduction, then portability is improved, but uneven molten material flow occurs during molding

Engineering Contradiction:
ImprovethicknessVSAvoidmolten material flow velocity uniformity
Core Design Contradiction:
Length of moving objectVSManufacturing precision

Solution Approach 1:

The ribs act as flow distribution intermediaries that compensate for the geometric discontinuities created by the bonnet-like structure with its varying thickness. By strategically positioning ribs at the transitions between thick and thin regions, the molten material is guided through these transitions more uniformly, maintaining consistent flow velocity despite the complex thickness profile required for portability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS8974913B2Chassis for electronic apparatus
Publication Date: 2015.03.10 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US8974913B2 patent drawing
  • US8974913B2 patent drawing
  • US8974913B2 patent drawing

AI summary

There is provided a thin-plate shaped chassis for an electronic apparatus, which has a plurality of step portions extended substantially in parallel with each other in such a way as to form at least one bulge portion which is bulged in a convex shape. The step portions are formed to have a larger thickness than that of other thin-plate portion having a predetermined thickness, and wherein there is provided at least one rib having a predetermined height which extends from the step portion to the thin-plate portion.