Needleless Connector Check Valve With Lip Seal Against Fluid Deposition

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Solution Overview

Problem

Existing needleless connectors suffer from fluid deposition on the valve head during removal of medical implements, leading to potential fluid leakage and risk of bloodstream infections.

Innovation Solution

A needleless connector with a resilient valve featuring a circumferential lip seal that engages the inner surface of the housing to prevent fluid from moving from the cavity to the valve face, minimizing fluid collection and reducing the risk of infection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional needleless valve geometry is used, then the valve can control fluid flow, but fluid deposits on the valve head causing potential leakage and infection risk

Engineering Contradiction:
Improveprevention of fluid leakageVSAvoidfluid deposition on valve head
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

A circumferential lip seal is introduced as an intermediary component between the valve head and the housing. This lip seal acts as a mediator that prevents fluid from contacting the valve head surface while still allowing the valve to function. The seal engages with the housing inner surface to create a barrier that blocks fluid pathways to the valve face.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention employs a flexible lip seal that can deform and conform to the housing surface. This thin flexible membrane engages radially outward from the valve head to create a seal against the housing, preventing fluid accumulation on the valve face while maintaining valve operation.

Inventive Principle:
Principle #30Flexible shells and thin films

2Reliability

If the valve member is designed with seal portions, then fluid flow can be controlled, but fluid may still separate from the valve member and flow into the fluid path

Engineering Contradiction:
Improveself-sealing port functionVSAvoidfluid separation from valve member
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The circumferential lip seal serves as an additional intermediary barrier between the valve member and the fluid path. It prevents fluid that might separate from the valve member from entering the fluid path, thereby maintaining the self-sealing function while adding an extra layer of protection.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The sealing system is segmented into multiple components: the valve member's seal portions and the separate circumferential lip seal. This segmentation allows each component to perform its specific sealing function, with the lip seal providing an additional barrier that prevents fluid from reaching the valve face.

Inventive Principle:
Principle #1Segmentation

3Reliability

If a lip seal is added to prevent fluid deposition, then fluid leakage is prevented, but the device complexity increases

Engineering Contradiction:
Improveprevention of fluid leakageVSAvoidvalve structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The lip seal is designed as a simple flexible membrane that radially engages from the valve head. This thin film structure provides effective sealing without requiring complex mechanical components, thereby minimizing the increase in device complexity while achieving reliable fluid leakage prevention.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The circumferential lip seal effectively obstructs fluid from reaching the valve face, preventing fluid leakage and reducing the risk of bloodstream infections by maintaining a sealed configuration during use.

Implementation Method 1

a circumferential lip seal extending radially outward from an outer surface of the head portion... the circumferential lip seal may engage at least a portion of the inner surface of the housing to obstruct fluid from flowing

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS20250332400A1Needleless connector having check valve with lip seal
Publication Date: 2025.10.30 CAREFUSION 303 INC
  • US20250332400A1 patent drawing
  • US20250332400A1 patent drawing
  • US20250332400A1 patent drawing

AI summary

A valve member for a connector includes a head portion, a body portion, and a circumferential lip seal extending radially outward from an outer surface of the head portion. The head portion includes a top section defining a first seal portion. The body portion extends longitudinally from the head portion and defines a second seal portion at a proximal end thereof. The second seal portion is disposed distally to the first seal portion. The circumferential lip seal is disposed between the first and second seal portions.