Cheese Melting and Shaping Device for Edible Bowl Formation

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Solution Overview

Problem

Existing solutions for creating appealing, edible bowls for meals in home settings are often costly and use unhealthy ingredients like tortillas, which are not suitable for healthy food options.

Innovation Solution

A device that melts cheese into a rigid bowl-shape form using a self-supporting base and non-stick flexible heat-resistant material, allowing for healthier and visually appealing meal presentation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If tortilla bowls are used to create appealing meal presentations, then visual appeal and meal attractiveness are improved, but healthfulness deteriorates due to trans-fats and unhealthy ingredients

Engineering Contradiction:
Improvevisual appealVSAvoidhealthfulness
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

The invention changes the material parameter from tortilla (unhealthy) to cheese (healthier alternative), while maintaining the bowl-shape form factor that provides visual appeal. The cheese is melted and shaped into bowl forms that replicate the aesthetic benefits of tortilla bowls without the harmful trans-fats.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The device uses a composite approach combining non-stick coating material with heat-resistant properties to create a mold that can withstand microwave heating while preventing cheese adhesion. This allows the cheese to be shaped into bowl forms cleanly and easily.

Inventive Principle:
Principle #40Composite materials

2Shape

If complex commercial equipment is used to create shaped food bowls, then shaping capability and meal appeal are improved, but device complexity and cost increase making it inaccessible for home use

Engineering Contradiction:
Improvebowl-shape formationVSAvoidequipment simplicity
Core Design Contradiction:
ShapeVSDevice complexity

Solution Approach 1:

The invention extracts only the essential shaping function from complex commercial equipment, isolating the bowl-form creation capability into a simple standalone device. The base component with bowl-shaped cavity provides the shaping function without requiring complex mechanisms, motors, or multiple components.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The device uses inexpensive, simple components that can be easily manufactured and replaced. The base component, sheet material, and bowl-shaped cavity form a simple assembly that is cost-effective for home use rather than requiring investment in expensive commercial equipment.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Ease of operation

If microwaveable tortilla bowl-making devices are used, then ease of use and accessibility for home cooks are improved, but healthfulness deteriorates due to reliance on unhealthy tortilla ingredients

Engineering Contradiction:
Improveease of useVSAvoidhealthfulness
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The invention changes the ingredient parameter from tortilla to cheese, transforming an unhealthy base material into a healthier alternative while maintaining the same ease of microwave preparation and bowl-form creation process.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The device allows the cheese to self-shape into bowl forms through melting and cooling in the microwave, requiring minimal manual intervention. The non-stick surface enables the cheese bowl to release easily after shaping, maintaining simplicity of operation.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Provides a healthier, easy-to-use, and cost-effective way to create edible bowls that enhance meal appeal and nutritional value while avoiding the health risks associated with tortilla bowls.

Implementation Method 1

A cheese-melting and shaping device for melting cheese in a microwave or oven

Methodology Applied
Scientific EffectMicrowave radiation heating: Microwave Radiation

Implementation Method 2

melting cheese into a rigid bowl-shape form

Methodology Applied
Scientific EffectThermal melting: Melting

Implementation Method 3

a sheet of non-stick flexible heat-resistant material

Methodology Applied
Scientific EffectNon-stick property: Polytetrafluoroethylene (PTFE)

Implementation Method 4

melting cheese into a rigid bowl-shape form

Methodology Applied
Scientific EffectThermal solidification: Freezing

Data Source

PatentUS10856517B2Cheese-melting and shaping device
Publication Date: 2020.12.08 WITT MICHAEL HAROLD
  • US10856517B2 patent drawing
  • US10856517B2 patent drawing
  • US10856517B2 patent drawing

AI summary

A device for melting cheese in a microwave or oven and then shaping the melted cheese into a bowl-shape form as it cools and hardens to contain salads, snacks, eggs, and the like. The self-supporting base component has dowel-affixing mechanisms to couple a sheet of non-stick flexible heat-resistant material taut over the hollow center of the self-supporting base. A layer of cheese is placed on the sheet of non-stick flexible heat-resistant material and melted in a microwave or oven. Once melted and removed from the microwave or oven, the sheet of non-stick flexible heat-resistant material is decoupled and the bowl-shape form is pressed into the melted cheese on the sheet of non-stick flexible heat-resistant material and into the void beneath the self-supporting base component, conforming the cheese to the bowl-shape form. The cheese cools and hardens permanently taking on the bowl shape.