Cheese Yield via Controlled Transglutaminase Crosslinking

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Solution Overview

Problem

Existing cheese-making processes using transglutaminase often result in deficiencies in organoleptic properties, such as taste, aroma, and texture defects in ripened cheese, and issues with coagulation due to excessive enzyme activity, which can lead to tough cheese and reduced quality.

Innovation Solution

A process involving the partial treatment of cheese milk with a protein crosslinking enzyme, followed by deactivation to prevent excessive crosslinking, allowing for increased cheese yield without impairing organoleptic properties, using a combination of casein and whey protein management through ultrafiltration and heat treatment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If transglutaminase is added to cheese milk to increase cheese yield, then the amount of caseinomacropeptides in cheese increases, but the subsequent coagulation of cheese milk with rennet is inhibited and the cheese becomes tough

Engineering Contradiction:
Improvecheese yieldVSAvoidcoagulation quality
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies partial action by adding transglutaminase at a controlled, sub-optimal concentration (0.1-1.0 U/mL, preferably 0.3-0.7 U/mL) rather than excessive amounts. This partial enzyme activity achieves sufficient protein crosslinking to increase cheese yield while avoiding over-crosslinking that would inhibit rennet coagulation and create tough texture. The enzyme concentration is deliberately limited to prevent harmful effects.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The patent changes the pH parameter by adding acid (lowering pH to 4.5-5.5) to deactivate transglutaminase activity before rennet coagulation. This parameter change stops the crosslinking reaction at the desired level, preventing further inhibition of coagulation enzymes and ensuring proper cheese curd formation while maintaining the beneficial yield enhancement from the crosslinking that occurred at the controlled pH range.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If transglutaminase remains active during cheese ripening, then protein crosslinking continues, but organoleptic properties deteriorate with defects in taste, aroma and texture

Engineering Contradiction:
Improveprotein network stabilityVSAvoidorganoleptic defects
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The patent applies preliminary anti-action by adding acid to lower pH and deactivate transglutaminase before the ripening stage begins. This preliminary deactivation prevents the enzyme from remaining active during ripening, thereby avoiding the harmful continuous crosslinking that would cause texture toughening and organoleptic defects while preserving the beneficial protein network stability established during coagulation.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The patent uses pH parameter change (lowering to 4.5-5.5 through acid addition) to control transglutaminase activity. This parameter change creates an environment where the enzyme is deactivated at the appropriate stage, preventing harmful continued crosslinking during ripening that would deteriorate taste, aroma, and texture, while maintaining sufficient crosslinking for proper cheese structure.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The process achieves improved cheese yields with maintained organoleptic characteristics, enhanced preservability, and reduced enzyme consumption, suitable for various cheese types, including semi-soft, hard, and processed cheeses, while avoiding texture softening and flavor defects.

Implementation Method 1

transglutaminase in particular crosslinks casein proteins whereby a network structure is formed

Methodology Applied
Scientific EffectEnzymatic crosslinking: Enzyme

Implementation Method 2

Amino acids of animal- and plant-based proteins may be crosslinked by enzymes, such as transglutaminase (EC 2.3.2.13) in a known manner. Covalent bonds formed in the enzyme treatment

Methodology Applied
Scientific EffectProtein crosslinking: Chemical Bonding

Implementation Method 3

heat treatment of milk still enhances the protein crosslinking activity of transglutaminase

Methodology Applied
Scientific EffectHeat treatment: Heating

Implementation Method 4

Heat treatment of milk still enhances the protein crosslinking activity of transglutaminase

Methodology Applied
Scientific EffectEnzyme activation: Enzyme

Implementation Method 5

the content of said substances in relation to the total content of proteins and fat is reduced in ultrafiltration of milk

Methodology Applied
Scientific EffectUltrafiltration: Semipermeable Membrane

Data Source

PatentUS10080374B2Cheese and preparing the same
Publication Date: 2018.09.25 VALIO LTD
  • US10080374B2 patent drawing
  • US10080374B2 patent drawing
  • US10080374B2 patent drawing

AI summary

The present invention relates to a process for producing cheese, comprising the steps of: providing a first raw material liquid; providing a second raw material liquid; treating the first raw material liquid with a protein crosslinking enzyme to provide an enzyme-treated raw material liquid; mixing the enzyme-treated raw material liquid with the second raw material liquid to provide cheese milk; processing the cheese milk into cheese. The process produces cheese in improved yields while retaining the organoleptic properties of cheese unchanged. The invention further relates to cheese treated with a protein crosslinking enzyme, having the moisture on a fat-free basis of 67% or less and a protein profile of cheese has proteins of molecular weight of less than 66 kDa.