Chelated LDH Water Electrolysis Electrodes for Lower Overpotential

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Solution Overview

Problem

Existing water electrolysis electrodes face challenges in achieving high efficiency and durability, particularly in reducing overpotential at the anode and cathode, which limits the effective utilization of surplus renewable energy for hydrogen production.

Innovation Solution

A water electrolysis electrode comprising a sheet-shaped conductive substrate with a layered double hydroxide (LDH) layer containing two or more transition metals and a chelating agent, which is directly bonded to the substrate without an organic adhesive, enhancing electrode activity and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a conventional water electrolysis electrode is used, then the structure is simple, but the overpotential is high and efficiency is low

Engineering Contradiction:
Improvehydrogen production efficiencyVSAvoidoverpotential
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent employs composite materials by combining layered double hydroxide (LDH) containing two or more transition metals with a conductive substrate. This composite structure enhances electrode activity and reduces overpotential, thereby improving hydrogen production efficiency while minimizing energy loss.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent utilizes parameter changes by incorporating a chelating agent into the LDH layer, which modifies the electronic structure and catalytic properties of the transition metals. This chemical parameter modification optimizes the electrode's electrocatalytic activity, reducing overpotential and enhancing overall efficiency.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If an organic adhesive is used to bond the LDH layer to the substrate, then the bonding is strong, but the electrode durability decreases

Engineering Contradiction:
Improveelectrode durabilityVSAvoidbonding strength
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent applies the extraction principle by completely removing the organic adhesive from the electrode structure. The LDH layer is directly bonded to the conductive substrate through chemical interactions, eliminating the adhesive layer that would otherwise degrade and reduce electrode durability over time.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The electrode structure achieves self-service by forming direct chemical bonds between the LDH layer and conductive substrate without requiring external adhesive materials. The transition metals in the LDH layer naturally adhere to the substrate through electrochemical interactions, providing long-term stability and durability.

Inventive Principle:
Principle #25Self-service

3Duration of action of stationary object

If the LDH layer is directly bonded to the substrate without adhesive, then the electrode durability is high, but the bonding strength may be insufficient

Engineering Contradiction:
Improveelectrode service lifeVSAvoidlayer-substrate bonding
Core Design Contradiction:
Duration of action of stationary objectVSStrength

Solution Approach 1:

The patent modifies chemical parameters by incorporating specific transition metals and chelating agents in the LDH layer, creating strong chemical bonds with the conductive substrate. This parameter optimization ensures both durable long-term performance and sufficient bonding strength through electrochemical interactions.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The direct bonding interface between the LDH layer and conductive substrate forms a composite structure where chemical compatibility and electrochemical interactions provide both strong adhesion and long-term stability, eliminating the need for organic adhesives while maintaining structural integrity.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The electrode exhibits high performance and durability, reducing overpotential and improving the efficiency of hydrogen production, making it suitable for alkaline and anion-exchange membrane type water electrolysis devices.

Implementation Method 1

the electrode substrate is manufactured by performing an electrodeposition process in an aqueous solution including a compound including a metal M1 and a compound including a metal M2

Methodology Applied
Scientific EffectElectrodeposition: Electrodeposition

Implementation Method 2

a step of immersing an electrode substrate in an organic solvent, where the electrode substrate includes a predetermined layered double hydroxide

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 3

the local electronic structure of Ni—Fe LDH is adjusted by an interfacial interaction between FeOOH and the Ni—Fe LDH, which enhances the OER electrode-catalytic activity

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 4

Water electrolysis electrodes have been known

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Data Source

PatentUS20250243592A1Water electrolysis electrode, water electrolysis cell, water electrolysis device, and method for manufacturing water electrolysis electrode
Publication Date: 2025.07.31 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US20250243592A1 patent drawing
  • US20250243592A1 patent drawing
  • US20250243592A1 patent drawing

AI summary

A water electrolysis electrode includes a conductive substrate and a layered double hydroxide layer. The layered double hydroxide layer is disposed on a surface of the conductive substrate. The layered double hydroxide layer includes two or more transition metals. The layered double hydroxide layer includes a chelating agent.