Chemical Digester for Universal Organic Waste Decomposition

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current technologies for wastewater treatment, soil fertilization, and organic waste decomposition face challenges such as the need for specific pollutant removal, instability of yeast fermentation compositions, nutrient deficiencies in soils, and imbalances in natural decomposition processes, leading to inefficiencies and environmental concerns like groundwater contamination and phytotoxicity.

Innovation Solution

A chemical digester is developed using a combination of organic and inorganic elements, heated to a maximum of 38°C to activate native microorganisms for universal decomposition, act as a flocculant, and provide quick, economical soil fertilization without toxicity, while also eliminating pollutants and reducing ammonia levels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If specific pollutant removal methods are used (e.g., phenol oxidases for paper mill wastewater, specific enzymes for algae), then the targeted pollutant is effectively removed, but the system cannot address the variety of pollutants generally found in wastewater

Engineering Contradiction:
Improvepollutant removal effectivenessVSAvoidpollutant type coverage
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The patent develops a universal enzymatic composition containing a synergistic combination of multiple enzymes (cellulases, hemicellulases, pectinases, proteases, lipases, amylases, and phenol oxidases) that can simultaneously degrade diverse pollutants including organic matter, proteins, carbohydrates, lipids, and chemical products, making it applicable to various wastewater types without requiring separate treatment systems for each pollutant

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Object-generated harmful factors

If yeast fermentation composition is used to deodorize wastewater and degrade organic waste, then deodorization occurs, but the composition is unstable and produces variable results from one batch to another

Engineering Contradiction:
Improvewastewater odorVSAvoidbatch consistency
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The patent transitions from using live yeast fermentation (biological process with variable outcomes) to a stabilized enzymatic composition where enzymes are extracted, purified, and formulated with specific stabilizers and protective agents. This parameter change from biological to biochemical process ensures consistent enzyme activity and reliable performance across batches, while still achieving effective deodorization through enzymatic degradation of organic compounds

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If inorganic fertilizers are applied to soils to counteract nutrient deficiency, then nutrient levels increase quickly, but groundwater contamination and phytotoxicity occur

Engineering Contradiction:
Improvesoil nutrient concentrationVSAvoidgroundwater contamination and phytotoxicity
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent introduces organic matter (such as compost, biomass, or plant residues) as an intermediary substance that slowly releases nutrients through natural decomposition processes. This intermediary approach allows nutrients to be gradually made available to plants, preventing the sudden nutrient spikes that cause phytotoxicity and groundwater contamination, while still effectively addressing soil nutrient deficiency

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the physical and chemical parameters of fertilizer application by using organic-based fertilizers with controlled release characteristics, adjusting nutrient availability rates, and modifying soil organic matter content to improve nutrient retention and reduce leaching, thereby eliminating contamination risks while maintaining effective nutrient supplementation

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The digester effectively reduces fecal coliform populations, accelerates organic matter decomposition, improves soil fertility, decreases ammonia levels, and reduces insect populations, offering a stable and efficient solution for wastewater treatment and agricultural waste management without harming native microorganisms.

Implementation Method 1

heated to a maximum of 38°C to activate native microorganisms

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

allowing easily eliminate the supernatants, decreasing the generation of bad odors and sedimenting more quickly the solids with a clarifying effect

Methodology Applied
Scientific EffectFlocculation: Flocculation

Implementation Method 3

acceleration of agricultural, livestock and agro-industrial waste decomposition

Methodology Applied
Scientific EffectBiological decomposition: Decomposition (biological)

Implementation Method 4

chemical digester and its use for the treatment of organic matter

Methodology Applied
Scientific EffectAnaerobic digestion: Anaerobic Digestion

Data Source

PatentUS11167162B2Method for preparing chemical digester and its use for the treatment of organic matter
Publication Date: 2021.11.09 CINCO H S A DE CV
  • US11167162B2 patent drawing

AI summary

This invention refers to a method for preparing a chemical digester characterized by using organic and inorganic elements used for multiple purposes such as an accelerator in the decomposition of organic matter, as a water flocculant, as an organic soil fertilizer and as a means to eliminate the concentration of flies and other inserts in organic matter to decompose. The method comprises heating water in a reactor at a temperature of 38° C., adding a polysaccharide, an anti-thickener and an antifoam. The method then comprises the addition of two organic acids, one of them previously mixed in a second reactor and, finally, an inorganic acid until the mixture is homogenized. Optionally the method comprises the packaging of the mixture and the treatment of organic matter.