Chemical Sensor Vibration for Diffusion Control

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Solution Overview

Problem

Current systems for detecting chemical species in fluids, such as mercury, face challenges in accurately measuring toxic forms like methylmercury due to long diffusion times and variable Diffusive Boundary Layer thickness, which affects measurement precision and requires extensive immersion times.

Innovation Solution

A chemical sensor system with a vibration generating system that controls diffusion, using a thin diffusive layer and functionalized carrier to accelerate species accumulation and allow for precise concentration measurement, enabling shorter measurement times and adaptable operation across different environmental conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a passive sensor with a diffusive layer is used to measure chemical species concentration, then the measurement can be performed in liquid medium, but the diffusion time is long and measurement precision is affected by variable DBL thickness

Engineering Contradiction:
Improveconcentration measurement precisionVSAvoiddiffusion time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent applies mechanical vibration to the sensor surface to disrupt the diffusive boundary layer (DBL) that forms during passive diffusion measurements. By generating vibrations at specific frequencies, the system reduces the thickness and variability of the DBL, thereby accelerating species diffusion to the sensor surface and improving measurement precision while reducing required diffusion time

Inventive Principle:
Principle #18Mechanical vibration

Solution Approach 2:

The patent changes the physical state of the sensor surface by applying vibrational energy, transforming it from a static passive diffusion interface to a dynamically activated surface. This parameter change in surface motion state enhances mass transfer rates and reduces the influence of variable DBL thickness on measurement accuracy

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If the diffusive layer thickness is increased to improve species capture, then the accumulation of chemical species increases, but the diffusion time increases proportionally

Engineering Contradiction:
Improvespecies accumulation quantityVSAvoiddiffusion time
Core Design Contradiction:
Quantity of substanceVSLoss of time

Solution Approach 1:

The vibration generating system applies mechanical oscillations to the sensor assembly, creating micro-turbulence and reducing the effective diffusion path length through the diffusive layer. This enables faster species transport to the functionalized carrier while maintaining adequate accumulation quantities for detection

Inventive Principle:
Principle #18Mechanical vibration

Solution Approach 2:

The system employs periodic vibrational pulses during the diffusion process, creating rhythmic disturbances that enhance mass transfer. The periodic activation and deactivation of vibrations allows for controlled enhancement of species flux to the sensor surface without requiring increased diffusive layer thickness

Inventive Principle:
Principle #19Periodic action

3Reliability

If the sensor is left immersed for extended periods to accumulate sufficient species for detection, then the concentration measurement becomes feasible, but the device complexity and operation time increase

Engineering Contradiction:
Improvedetection reliabilityVSAvoidoperation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The integrated vibration generating system provides a controlled mechanism to enhance diffusion rates on-demand, allowing reliable species accumulation within shorter timeframes. This reduces the required immersion time from extended periods to more manageable durations, simplifying operational procedures

Inventive Principle:
Principle #18Mechanical vibration

Solution Approach 2:

The vibration system is integrated directly into the sensor assembly, making the enhancement capability self-contained and automatic. The sensor performs both passive diffusion and active vibration-enhanced diffusion without requiring external complex equipment or multiple device components

Inventive Principle:
Principle #25Self-service

4Adaptability or versatility

If the diffusive boundary layer thickness varies with environmental conditions, then the sensor must be adapted to different conditions, but the measurement precision decreases due to variability

Engineering Contradiction:
Improveenvironmental condition adaptabilityVSAvoidconcentration measurement precision
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The vibration generating system provides a consistent mechanical disturbance that counteracts variations in natural DBL thickness caused by different environmental conditions (flow rate, temperature, agitation). By maintaining a baseline vibrational enhancement, the system achieves more consistent diffusion rates and measurement precision across varying environmental conditions

Inventive Principle:
Principle #18Mechanical vibration

Solution Approach 2:

The system transitions from a static passive diffusion model to a dynamic vibration-enhanced diffusion model. The ability to actively modulate the sensor surface state through vibration allows the system to adapt to and compensate for environmental variations, maintaining measurement precision across different operational conditions

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves faster and more precise detection of chemical species, reducing measurement time by controlling diffusion and DBL thickness, allowing for accurate concentration determination of toxic substances like methylmercury.

Implementation Method 1

The diffusion means comprise a vibration generating system connected to the chemical sensor in order to subject the chemical sensor to controlled vibrations

Methodology Applied
Scientific EffectVibration: Vibration

Implementation Method 2

The species to be measured diffuse through the diffusive layer as far as the resin, where they become trapped by the resin particles

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 3

a functionalised carrier intended for capturing and accumulating the chemical species

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS11035759B2Device for detecting at least one chemical species, including a chemical sensor, and method for manufacturing such a chemical sensor
Publication Date: 2021.06.15 INSTITUT DE RES & DEV POUR LE DEVPEMENT
  • US11035759B2 patent drawing
  • US11035759B2 patent drawing
  • US11035759B2 patent drawing

AI summary

Disclosed is a device for detecting at least one chemical species in a medium to be analyzed including a chemical sensor, the chemical sensor including: a substrate; a functionalized carrier intended for capturing and accumulating the chemical species and attached to a side of the substrate. The device also includes a unit for diffusion between the medium to be analysed and the functionalised carrier. The diffusion unit includes a vibration generating system connected to the chemical sensor in order to subject the chemical sensor to controlled vibrations.