Chest Drainage CO2 Sensor Colorimetric Detection

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Solution Overview

Problem

Current chest drainage systems face challenges in accurately detecting air leaks from the pleural cavity, leading to unnecessary chest tube replacements and prolonged treatment, due to the complexity and cost of existing electronic monitoring systems, and the difficulty in visually detecting small air bubbles.

Innovation Solution

A chest drainage system with a flexible chest tube, a chest drainage unit featuring a liquid seal chamber and a carbon dioxide sensor that detects CO2 through a visible color change, allowing for direct and simple detection of carbon dioxide in air bubbles, eliminating the need for complex electronic detection and reducing the risk of infection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If electronic detectors are used to detect air bubbles, then detection precision is improved, but device complexity and cost increase

Engineering Contradiction:
Improveair leak detection precisionVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies colorimetric detection where a chemical indicator changes color in response to CO2 presence in air bubbles. This simple visual color change provides reliable detection without requiring complex electronic sensors, processors, or power sources, thereby achieving high measurement precision while maintaining low device complexity

Inventive Principle:
Principle #32Color changes

Solution Approach 2:

The patent replaces complex electronic detection systems with a simple chemical-based colorimetric detection system. This substitution eliminates the need for electronic components, power sources, and data processing systems while providing reliable air leak detection through visual color changes

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If electronic detectors are used to detect air bubbles, then detection precision is improved, but cost increases

Engineering Contradiction:
Improveair leak detection precisionVSAvoidmanufacturing cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent uses inexpensive colorimetric chemical indicators that change color upon CO2 exposure. These chemical indicators are far cheaper than electronic sensors while providing equivalent or superior detection precision for air leak monitoring, thereby significantly reducing manufacturing costs

Inventive Principle:
Principle #32Color changes

Solution Approach 2:

The patent employs disposable colorimetric indicators that can be replaced easily and inexpensively. This approach is more cost-effective than expensive electronic detectors that require maintenance, calibration, and replacement of costly components

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Device complexity

If visual detection of air bubbles is used, then device complexity is reduced, but measurement precision deteriorates

Engineering Contradiction:
Improvesystem complexityVSAvoidair leak detection precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent enhances simple visual detection by incorporating colorimetric chemical indicators that produce distinct color changes when exposed to CO2. This amplifies the visual signal from small air bubbles, making them easily detectable by the human eye without requiring complex electronic equipment, thereby achieving both low device complexity and high measurement precision

Inventive Principle:
Principle #32Color changes

4Reliability

If chest tube replacement is performed frequently, then reliability of detection is improved, but loss of time and patient harm increase

Engineering Contradiction:
Improvedetection reliabilityVSAvoidtreatment time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent provides reliable air leak detection through distinct color changes that are difficult to misinterpret. This reliability allows clinicians to confidently determine when air leaks have stopped, preventing both premature and delayed chest tube removal, thereby optimizing treatment duration and avoiding unnecessary interventions

Inventive Principle:
Principle #32Color changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively determines the presence and amount of carbon dioxide in air leaks, enabling timely decision-making on chest tube treatment and replacement, reducing patient risks and improving medical treatment efficiency, making it accessible and cost-effective for clinical use.

Implementation Method 1

a carbon dioxide sensor (CO2S) for detecting carbon dioxide in any air bubbles passing through the liquid seal chamber, the carbon dioxide sensor being capable of detecting carbon dioxide by a visible color change from a chemical reaction occurring in the carbon dioxide sensor between carbon dioxide and a detector reactant (DR) positioned in the carbon dioxide sensor

Methodology Applied
Scientific EffectChemical reaction between carbon dioxide and detector reactant:

Implementation Method 2

a liquid seal chamber (LSC) separating the said first chamber part and said second chamber part so as to prevent air from passing from the second chamber part back into the first chamber part

Methodology Applied
Scientific EffectLiquid seal:

Data Source

PatentUS10973961B2Chest drainage system and method
Publication Date: 2021.04.13 ECKARDT JENS
  • US10973961B2 patent drawing
  • US10973961B2 patent drawing
  • US10973961B2 patent drawing

AI summary

The invention relates to a chest drainage system (100) for creating and maintaining a sub-atmospheric pressure within the pleural cavity and/or the mediastinum of a patient (P). The system has a chest drainage unit (CDU, 10) with an internal cavity (C) having a first chamber part (C1, 11) and a second chamber part (C2, 12) with an air outlet from the CDU, and a liquid seal chamber (LSC, 13). The second chamber part (C2, 12) of the chest drainage unit is connected to a carbon dioxide sensor (CO2S, 15) for detecting carbon dioxide in any air passing through the liquid seal chamber (LSC, 13), the carbon dioxide sensor being capable of detecting carbon dioxide by a visible color change from a chemical reaction occurring in the carbon dioxide sensor between carbon dioxide and a detector reactant (DC) positioned in the carbon dioxide sensor. Preliminary test performed by the inventor have demonstrated that the present invention is very effective in determine whether, or not, carbon dioxide is present in the air passing through the chest drainage unit, this information being highly important in the subsequent decision of continuing the treatment with the chest drainage system.