Chewable Pouch Perforations for Controlled Flavor Release

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Solution Overview

Problem

Current oral flavor delivery methods lack a convenient and controlled mechanism for releasing flavors that provide a pleasurable sensory experience while ensuring discreet and efficient consumption of non-tobacco flavor products.

Innovation Solution

A chewable pouch with perforations, made from materials like gelatin, carrageenan, latex, silicone, or plastic, that releases flavor products through controlled manipulation, offering both disintegrable and non-disintegrable options, and can be impregnated with additional flavorants and active ingredients.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a chewable pouch with perforations is used to deliver flavor products, then controlled flavor release and pleasurable oral experience are improved, but device complexity increases

Engineering Contradiction:
Improvecontrolled flavor releaseVSAvoidpouch structure with perforations
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The pouch is divided into multiple layers with different properties (disintegrable layer, non-disintegrable layer) and contains multiple perforations of varying sizes, allowing controlled release of flavor product while maintaining structural organization

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the pouch have different properties - some areas are disintegrable while others are non-disintegrable, and perforations vary in size and distribution to control flavor release patterns in different locations

Inventive Principle:
Principle #3Local quality

2Ease of operation

If disintegrable and/or dissolvable pouch materials are used, then ease of disposal and comfort are improved, but manufacturing precision and material selection difficulty increase

Engineering Contradiction:
Improvedisposal convenienceVSAvoidmaterial selection and processing
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The pouch combines disintegrable materials (gelatin, carrageenan) with non-disintegrable materials (latex, silicone, plastic) in a single structure, allowing different portions to serve different functions while maintaining overall structural integrity

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The pouch incorporates multiple layers with different dissolution rates and disintegration characteristics, allowing controlled release patterns and varying flavor duration based on material parameter changes

Inventive Principle:
Principle #35Parameter changes

3Duration of action of moving object

If multiple layers with different flavor and dissolution rates are used, then flavor duration and sensory experience are improved, but device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improveflavor durationVSAvoidmulti-layer structure
Core Design Contradiction:
Duration of action of moving objectVSDevice complexity

Solution Approach 1:

The pouch is segmented into multiple layers, each containing different flavor products and having different dissolution rates, allowing sequential or simultaneous release of flavors to extend overall duration

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The multi-layer structure enables periodic release of different flavors at different rates, creating a temporal pattern of flavor delivery that extends the overall duration of action

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a pleasurable oral experience with controlled flavor release, ensuring efficient consumption and varying flavor duration, while being discreet and comfortable to use, with options for dissolvable or non-dissolvable pouches that suit different user preferences.

Implementation Method 1

A user orally manipulates the pouch by chewing and sucking to release the flavor product through the perforations in the pouch to the user

Methodology Applied
Scientific EffectMechanical Force: Mechanical Force

Implementation Method 2

After the enclosed non-tobacco flavor product has been consumed, the pouch is digested

Methodology Applied
Scientific EffectDigestion: Decomposition (biological)

Data Source

PatentUS9265272B2Chewable pouch for flavored product delivery
Publication Date: 2016.02.23 PHILIP MORRIS USA INC
  • US9265272B2 patent drawing
  • US9265272B2 patent drawing

AI summary

Provided is a disintegrable or non-disintegrable oral flavor delivery product. The product includes a disintegrable or non-disintegrable chewable pouch with a plurality of perforations. The pouch encloses a non-tobacco flavor product that can be in a gel, semi-liquid, and/or liquid form. A user chews, sucks, and/or manipulates the pouch to cause the enclosed flavor product to leach out of the perforations into the user's mouth.