Adjustable Child Seat Headrest With Truss-Based Load Transfer

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Solution Overview

Problem

Current juvenile seats in vehicles lack effective load transfer mechanisms to manage sudden impacts, which can lead to inadequate protection for children during vehicle stops, as they do not adequately distribute and absorb the forces applied to the child restraint system.

Innovation Solution

The child restraint system incorporates a rigidifying truss within the seat shell and a headrest with load-transfer flanges that engage with load-receiver rails on the truss, distributing loads from the child's head and shoulder belts to the truss, thereby enhancing the seat's stability and impact absorption capabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a rigidifying truss is added to the seat shell, then the strength and impact absorption are improved, but the device complexity increases

Engineering Contradiction:
Improveimpact absorptionVSAvoiddevice complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The rigidifying truss is nested within the hollow interior region of the seat shell, utilizing the existing structural space without adding external components. This nesting approach strengthens the seat while avoiding additional external complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The load-transfer flange is integrated into the headrest assembly, combining the headrest function with the load-transfer mechanism. This merging reduces the number of separate components and simplifies the overall device structure.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If a load-transfer mechanism with flanges and rails is implemented, then the reliability of load distribution is improved, but the device complexity increases

Engineering Contradiction:
Improveload distributionVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The headrest is designed with movable capability along the rigidifying truss, allowing dynamic adjustment of headrest position. This dynamic feature enables reliable load distribution at different heights while maintaining a relatively simple mechanical structure through guided movement.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The load-transfer flange acts as an intermediary component between the headrest and the rigidifying truss, facilitating reliable load transfer through a dedicated interface. This intermediary element simplifies the connection mechanism while ensuring dependable load distribution.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If the headrest is made adjustable for up-and-down movement, then the adaptability is improved, but the ease of operation decreases

Engineering Contradiction:
Improveheadrest position adjustmentVSAvoidease of operation
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The headrest is designed with movable capability along the rigidifying truss, allowing dynamic adjustment of headrest position. This dynamic feature enables reliable load distribution at different heights while maintaining a relatively simple mechanical structure through guided movement.

Inventive Principle:
Principle #15Dynamics

4Stability of the object's composition

If a headrest-height controller with lock and release mechanism is added, then the stability of headrest positioning is improved, but the device complexity increases

Engineering Contradiction:
Improveheadrest positioningVSAvoiddevice complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The headrest-height controller incorporates a self-latching mechanism where the rod automatically engages with notches on the rigidifying truss to maintain headrest position. This self-service feature provides stable positioning without requiring continuous external intervention or complex control systems.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS20120153690A1Adjustable headrest for juvenile vehicle
Publication Date: 2012.06.21 DOREL JUVENILE GROUP INC
  • US20120153690A1 patent drawing
  • US20120153690A1 patent drawing
  • US20120153690A1 patent drawing

AI summary

A child restraint includes a juvenile seat and a child-restraint harness coupled to the juvenile seat. The child restraint also includes a headrest mounted for up-and-down movement relative to a seat back included in the juvenile seat.